Product Description #

The RevPi RO is an expansion module from the Revolution Pi product family and has 4 relay outputs, e.g. to connect or disconnect the power supply for connected hardware.

Components #

revpi-ro-aufbau
Position Component Application

1

5 × status LED

LEDs

2

4 × relay output

Parameterization

3

X4 connector

Connecting the Power Supply

4

Locking clamp

Mounting the Device on a DIN Rail

5

Ventilation Slots

Mounting the Device on a DIN Rail

6

2 × PiBridge

Connecting Expansion Modules

LEDs #

The LEDs indicate different device statuses.

Power
Signal Function

Green

The connection to the RevPi base module is established.

Flashes red

The connection to the RevPi base module is being established (initialization phase).

Red

The connection to the RevPi base module is interrupted.

OUT 1 - 4
Signal Function

Green

Relay is switched on.

Flashes red/green

Warning limit for switching operations is reached (relay is switched on).

Red

Warning limit for switching operations is reached (relay is switched off).

Compatible Base Modules #

Left side only:

Scope of Delivery #

The scope of delivery includes

  • RevPi RO (expansion module)

  • PiBridge plug connector

  • X4 connector

  • 4 × 2-pin plug for relay contacts

  • Product insert

Mounting and Connecting #

The RevPi was developed for use in a control cabinet. Observe the specifications for the Intended Use and all Safety Instructions.

Warning
Danger to life due to electrical shock

There is a risk of fatal electrical shock when working on devices in the switch cabinet with 230 V mains voltage.

▷ Operations in the switch cabinet may only be carried out by qualified electricians.

▷ Before carrying out any operations in the switch cabinet, switch off the power supply properly.

Caution
Damage to the device due to overheating

The ambient temperature in the switch cabinet must not exceed the maximum permissible operating temperature.

▷ Keep ventilation slots clear.

▷ Observe the installation clearances.

▷ Mount the device in the intended orientation.

▷ Do not place appliances with high input power directly next to each other.

▷ Regularly remove dust and dirt from the area around the appliance.

Carry out the mounting and connection in the following order:

  1. Mount the RevPi base module and all expansion modules on a DIN rail.

  2. Connect the expansion module via the PiBridge plug connector.

  3. Connect all other devices such as sensors and actuators.

  4. As the last step connect the power supply.

Configuration #

An expansion module is configured as part of the module configuration of the Revolution Pi system, i.e. a RevPi base module with expansion modules. This is possible via the application PiCtory or, if applicable, directly in the development environment, e.g. via CODESYS.

Note

CODESYS and PiCtory cannot be used in parallel for configuration. An existing configuration via PiCtory will be overwritten by a configuration via CODESYS.

The virtual devices OPC UA Server and MQTT Client can only be used via PiCtory.

Parameterization #

The following parameters, outputs (OUT) and memory variables (MEM) can be configured:

RelayOutput_1 … 4 (OUT) #

Displays the current status of outputs 1 …​4 (bits 0 …​3).

  • 1: Error at the output (threshold exceeded)

  • 0: no error

RelayCycleWarningThreshold_1 … 4 (MEM) #

A threshold value for the number of switching operations can be set for each relay output.

If this threshold value is exceeded, the RevPi RO switches on the red status LED for the respective output and generates a warning at the status bit for the respective relay.

The default value is 0. With a threshold value of 0, no warning is triggered on the status bit and the warning LED remains deactivated.

The threshold values should be selected according to the specifications in the data sheet of the relay module used:

Type of load Voltage Current Recommended threshold value for warning limit

Resistive load

250 V AC

3 A

100 000

30 V DC

100 000

250 V AC

5 A

80 000

30 V DC

80 000

Inductive load

250 V AC

2 A

10 000

30 V DC

100 000

No load

0 V

0 A

1 000 000

You can query the current number of switching operations with piTest -C RO-ADDRESS.

Technical Data #

Item No.: 100386

Housing dimensions (H × W × D)

  • 96 × 22.5 × 111.5 mm (without connectors)

  • 96 × 22.5 × 126 mm (incl. connectors)

Housing type

DIN rail housing (for DIN rail version EN 50022)

Housing material

Polycarbonate

Weight

Approx. 95 g / 110 g (incl. connectors)

Protection class

IP20 / NEMA Class 1

Power supply

24 V DC (10.8 … 28.8 V DC)

Maximum power consumption

2.5 W

Approved operating temperature

-20 … +55 °C

Approved storage temperature

-40 … +85 °C

Max. relative humidity (at 40 °C)

85 % (non-condensing)

Interfaces

4 potential-free relay contacts, max. 250 V AC / 30 V DC, 5 A (2 A inductive load)

Service life of the relay contacts, mechanical

Min. 20,000,000 switching operations (at 18,000 switching operations / hour)

Service life of relay contacts, electrical

  • Min. 100,000 switching operations (3 A, 250 V AC / 30 V DC, resistive load)

  • Min. 80,000 switching operations (5 A, 250 V AC / 30 V DC, resistive load)

  • Min. 100,000 switching operations (2 A, 250 V AC / 30 V DC, inductive load)

Connectors

  • 1 × 4-pole screw-type terminal for power supply

  • 4 × 2-pole socket connectors with spring clamp contacts (0.08 mm2 … 1.5 mm2), pitch 3.5 mm

Compatible RevPi modules

Compatible with all RevPi Core and RevPi Connect base modules (from RevPi Bullseye Image onward)

EMC interference emission

In accordance with EN 61000-6-3 (may therefore also be used in residential and office areas without restriction)

EMC interference resistance

According to EN 61000-6-2

Optical display

5 status LEDs (bi-color)

Insulation distances (circuits of the relay contacts)

According to EN 60664-1

Conformity

CE, RoHS

UL certification

Intended
Note: The device may only be supplied from circuits that comply with Class 2 or Safety Extra Low Voltage (SELV) according to Class 9.4 of UL 61010-1.