PharmaCote® Coatings
I Holland’s PharmaCote® range is a suite of treatments and coatings that enhance the performance of substrate material for punches and dies. Since the introduction of our first coating in 2007 I Holland has carried out extensive research into anti-stick, abrasion resistance, and corrosion protection so you guarantee longer-lasting tools.
Improve wear resistance
Increase corrosion protection
Guarantee anti-stick properties
A basic silver-coloured coating protects tool surfaces.
Features
- Undergoes hydrogen de-embrittlement
- Coating thickness: 1-2 microns
- Hardness: 900Hv (est.)
Benefits
- Increases surface hardness over base material
- Reduces friction and sticking to some extent
- Low cost
- Provides some general corrosion protection
Application
- HPG-S, HPG-P & HPG-SS
- For punches and dies
Note: By-products of hard chromium are under review by environmental agencies.
A silver grey coating providing a superior punch surface. Best-performing anti-stick coating.
Features
- Extremely smooth coating
- Coating thickness: 2-4 microns
- Hardness: 2000 Hv (est.)
Benefits
- Excellent anti-stick properties
- Superb corrosion resistance
- Good wear resistance
Application
- HPG-P & HPG-SS
- For punches and dies
An enhanced Chromium Nitride, silver grey coating.
Features
- Silver matt finish top
- Coating thickness: 6-8 microns
- Hardness: 2000 Hv (est)
Benefits
- Superior anti-stick properties
- Good corrosion resistance
- Good wear resistance
Application
- HPG-P
- Applied to punch-tip faces only
- The remainder of the punch is CN coated as standard
Our exclusive surface treatment generates a superb anti-stick tip face for tablet production.
Features
- Silver matt finish top
- Coating thickness: 2-4 microns
- Hardness: 2000 Hv (est)
Benefits
- Superior anti-stick properties
- Good corrosion resistance
- Good wear resistance
Application
- HPG-P
- Textured surface treatment applied to punch-tip faces only
- The remainder of the punch is CN coated as standard

A silver grey coating that provides good anti-stick, anti-corrosion, and anti-wear properties.
Features
- No micro-cracks
- Coating thickness: 2-4 microns
- Hardness: 1700Hv (est.)
Benefits
- Good corrosion resistance
- Good wear resistance
- Good anti-stick properties
- A tough, shock-resistant coating
Application
- HPG-S
- Applied to punches only
A thin, gold-coloured coating applied to the surfaces of both punches and dies which can improve wear resistance.
Features
- Low thermal conductivity
- Thickness: 2-3 microns
- Hardness: 2300 Hv (est.)
Benefits
- A very hard surface layer that can improve wear resistance
- Resistance to heat transfer during compression
- The gold colour can be used for easy identification of tooling sets
- Extremely easy to clean and maintain using an ultrasonic bath and light automated polishing
Application
- HPG-P & HPG-SS
- Suitable for both punches and dies
- All-over coating supplied as standard
A distinctive silver blue-coloured coating with superb wear-resistant properties and good resistance to corrosion.
Features
- Very smooth finish
- Thickness: 2-4 microns
- Hardness: 3000 Hv (est.)
Benefits
- An excellent wear-resistant coating due to very hard surface layer
Application
- HPG-P & HPG-SS
- Punch tip only coating
A polymer or elastomer insert is cut to match the tip shape which reduces sticking of the formulation to the punch face.
Features
- Choice of materials (Vulcalon, Adiprene, PTFE)
- Thickness: 1-2.5mm
- Hardness: Variable with material choice
Benefits
- A good anti-stick solution especially for effervescent products. Inserts are replaceable at a low cost
Application
- HPG-S, HPG-P & HPG-SS
- Suitable for flat bevelled edge and flat faced punches only
Read more about coatings...
Don’t let the rust in – Protect your tablet tooling

The science behind sticking and how to solve it

How Tablet Formulation Can Impact Production

Understanding protective tablet tool coatings

Rough Going Tips For Fighting Abrasive Wear

Overcoming tablet tooling abrasion issues

Case Study – Novartis – Solving sticking

Case Study – Thompson Capper – Fighting abrasion

Case Study – Novartis – Solving tooling wear and breakage

Case Study – Molecular Profiles – Tablet sticking





