Optimization of Industrial Plants in the Era of Industry 4 .0. – Full Version

This advanced course is designed for managers, engineers, and specialists ready to lead the Industry 4.0 transformation. You will go beyond theory to master the integration of Lean principles with cutting-edge technology, creating a fully connected, predictive, and optimized manufacturing ecosystem.

What you will master:

  • Full Data Integration: Learn to merge data from IoT, ERP, and MES systems into powerful, real-time decision-making dashboards.
  • Advanced & Predictive Analytics: Move beyond basic metrics to perform deep OEE analysis, identify micro-stoppages, and use AI to forecast equipment failures, quality defects, and material shortages.
  • Digital Twin & Simulation: Engage in hands-on workshops to build Digital Twins of your processes. Run “what-if” simulations to test and optimize factory layouts, production flows, and resource allocation without real-world risk.
  • AI-Driven Optimization: Apply sophisticated tools like the Theory of Constraints (TOC) and artificial intelligence to automate and optimize:
    • Production sequencing.
    • Line balancing.
    • Internal logistics and material flow.
    • Cost reduction strategies.

Who is this for? This program is for leaders who want to implement a comprehensive Lean 4.0 strategy. You will gain the skills to lead digital transformation projects, drive data-centric decisions, and achieve a new level of operational excellence.

Course Content

S01:E01F PART 5 — CORE LECTURE
S01:E01F PART 6 — EXPERT TALK
S01:E01F PART 7 — QUIZ & TASK
S01:E01F PART 8 — BUSINESS CASE
S01:E01F PART 9 — CLOSING OUTRO
OPT – S01:E02F – Digital Optimization Architecture
4 Topics
1 Quiz
S01:E02F PART 5 — CORE LECTURE
S01:E02F PART 6 — EXPERT TALK
S01:E02F PART 7 — QUIZ & TASK
S01:E02F PART 8 — BUSINESS CASE
S01:E02F PART 9 — CLOSING OUTRO
4 Topics
1 Quiz
S01:E03F PART 5 — CORE LECTURE
S01:E03F PART 6 — EXPERT TALK
S01:E03F PART 7 — QUIZ & TASK
S01:E03F PART 8 — BUSINESS CASE
S01:E03F PART 9 — CLOSING OUTRO
4 Topics
1 Quiz
S01:E04F PART 5 — CORE LECTURE
S01:E04F PART 6 — EXPERT TALK
S01:E04F PART 7 — QUIZ & TASK
S01:E04F PART 8 — BUSINESS CASE
S01:E04F PART 9 — CLOSING OUTRO
OPT – S01:E05F – Optimization of Material Flows and Intralogistics
4 Topics
1 Quiz
S01:E05F PART 5 — CORE LECTURE
S01:E05F PART 6 — EXPERT TALK
S01:E05F PART 7 — QUIZ & TASK
S01:E05F PART 8 — BUSINESS CASE
S01:E05F PART 9 — CLOSING OUTRO
4 Topics
1 Quiz
S01:E06F PART 5 — CORE LECTURE
S01:E06F PART 6 — EXPERT TALK
S01:E06F PART 7 — QUIZ & TASK
S01:E06F PART 8 — BUSINESS CASE
S01:E06F PART 9 — CLOSING OUTRO
OPT – S01:E07F – Optimization of Quality and Scrap Reduction
4 Topics
1 Quiz
S01:E07F PART 5 — CORE LECTURE
S01:E07F PART 6 — EXPERT TALK
S01:E07F PART 7 — QUIZ & TASK
S01:E07F PART 8 — BUSINESS CASE
S01:E07F PART 9 — CLOSING OUTRO
OPT – S01:E08F – Predictive Maintenance (PdM)
4 Topics
1 Quiz
S01:E08F PART 5 — CORE LECTURE
S01:E08F PART 6 — EXPERT TALK
S01:E08F PART 7 — QUIZ & TASK
S01:E08F PART 8 — BUSINESS CASE
S01:E08F PART 9 — CLOSING OUTRO
OPT – S01:E09F – Cybersecurity in the Industrial Environment
4 Topics
1 Quiz
S01:E09F PART 5 — CORE LECTURE
S01:E09F PART 6 — EXPERT TALK
S01:E09F PART 7 — QUIZ & TASK
S01:E09F PART 8 — BUSINESS CASE
S01:E09F PART 9 — CLOSING OUTRO
S01:E10F PART 5 — CORE LECTURE
S01:E10F PART 6 — EXPERT TALK
S01:E10F PART 7 — QUIZ & TASK
S01:E10F PART 8 — BUSINESS CASE
S01:E10F PART 9 — CLOSING OUTRO
OPT – S01:E11F – Optimization of Material Flow: Layout 4.0
4 Topics
1 Quiz
S01:E11F PART 5 — CORE LECTURE
S01:E11F PART 6 — EXPERT TALK
S01:E11F PART 7 — QUIZ & TASK
S01:E11F PART 8 — BUSINESS CASE
S01:E11F PART 9 — CLOSING OUTRO
4 Topics
1 Quiz
S01:E12F PART 5 — CORE LECTURE
S01:E12F PART 6 — EXPERT TALK
S01:E12F PART 7 — QUIZ & TASK
S01:E12F PART 8 — BUSINESS CASE
S01:E12F PART 9 — CLOSING OUTRO
4 Topics
1 Quiz
S01:E13F PART 5 — CORE LECTURE
S01:E13F PART 6 — EXPERT TALK
S01:E13F PART 7 — QUIZ & TASK
S01:E13F PART 8 — BUSINESS CASE
S01:E13F PART 9 — CLOSING OUTRO
OPT – S01:E14F – Just-in-Time and Digital Kanban
4 Topics
1 Quiz
S01:E14F PART 5 — CORE LECTURE
S01:E14F PART 6 — EXPERT TALK
S01:E14F PART 7 — QUIZ & TASK
S01:E14F PART 8 — BUSINESS CASE
S01:E14F PART 9 — CLOSING OUTRO
OPT – S01:E15F – Optimization of Operational Costs
4 Topics
1 Quiz
S01:E15F PART 5 — CORE LECTURE
S01:E15F PART 6 — EXPERT TALK
S01:E15F PART 7 — QUIZ & TASK
S01:E15F PART 8 — BUSINESS CASE
S01:E15F PART 9 — CLOSING OUTRO
OPT – S01:E16F – Data as the Foundation of Optimization 4.0
5 Topics
1 Quiz
S01:E16F PART 1 — INTRO
S01:E16F PART 2 — CORE LECTURE
S01:E16F PART 3 — EXPERT TALK
S01:E16F PART 4 — QUIZ & TASK
S01:E16F PART 5 — BUSINESS CASE
S01:E16F PART 6 — CLOSING OUTRO
OPT – S01:E17F – Advanced OEE and Resource Utilization Analytics
5 Topics
1 Quiz
S01:E17F PART 1 — INTRO
S01:E17F PART 2 — CORE LECTURE
S01:E17F PART 3 — EXPERT TALK
S01:E17F PART 4 — QUIZ & TASK
S01:E17F PART 5 — BUSINESS CASE
S01:E17F PART 6 — CLOSING OUTRO
OPT – S01:E18F – Digital Value Stream Mapping & Flow Simulations
5 Topics
1 Quiz
S01:E18F PART 1 — INTRO
S01:E18F PART 2 — CORE LECTURE
S01:E18F PART 3 — EXPERT TALK
S01:E18F PART 4 – QUIZ & TASK
S01:E18F PART 5 — BUSINESS CASE
S01:E18F PART 6 — CLOSING OUTRO
OPT – S01:E19F – Factory Layout Optimization with Digital Twin
5 Topics
1 Quiz
S01:E19F PART 1 — INTRO
S01:E19F PART 2 — CORE LECTURE
S01:E19F PART 3 – EXPERT TALK
S01:E19F PART 4 – QUIZ & TASK
S01:E19F PART 5 – BUSINESS CASE
S01:E19F PART 6 — CLOSING OUTRO
OPT – S01:E20F – Lean 4.0: Real-Time Lean Integration
5 Topics
1 Quiz
S01:E20F PART 1 — INTRO
S01:E20F PART 2 — CORE LECTURE
S01:E20F PART 3 – EXPERT TALK
S01:E20F PART 4 – QUIZ & TASK
S01:E20F PART 5 — BUSINESS CASE
S01:E20F PART 6 — CLOSING OUTRO