CasterANALYTICS:
Process-Oriented Continuous Casting Data Analysis
Continuous casting performance is governed by dynamic, time-dependent process behavior.
Signals, alarms, and isolated measurements alone do not fully explain casting stability or defect
formation.
CasterANALYTICS was developed specifically for the metallurgical and operational realities of
steelmaking.
A Process-Oriented Model Built for Continuous Casting
Continuous casting is a dynamic process — not a collection of isolated signals.
Casting stability and defect mechanisms depend on how conditions evolve over time, how variables interact, and how live behavior compares to historically normal operating patterns.
CasterANALYTICS uses a process-oriented, time-series data model designed to reflect how casters actually operate.
The framework organizes casting data around:
- Process behavior over time
- Relationships between variables
- Heat, grade, and sequence context
- Casting speed and process transitions
- Historical operating conditions
By integrating operational and historical context directly into the live data environment, CasterANALYTICS supports clearer evaluation of process stability and deviation development.
Supporting Practical Process Evaluation
CasterANALYTICS is designed to support:
- Live process visibility
- Structured historical analysis
- Root-cause investigation
- Stability and deviation assessment
The platform provides analytics insights and deviation visibility designed to support informed, data-driven decision-making during both live operations and post-cast analysis.
Designed for Steelmakers
CasterANALYTICS structures casting data around how steel is actually produced — by heat, grade, strand, speed, and operating condition.
This process-aligned framework supports:
- Consistent interpretation across shifts
- Faster engineering analysis
- Clearer recognition of developing trends
- Improved evaluation of casting stability
CasterANALYTICS functions as an analytical extension of plant process engineering capabilities, providing a structured foundation for understanding casting behavior.
From Data to Process Insight
Continuous casting performance depends on recognizing how conditions evolve, interact, and depart from stable operating behavior.
CasterANALYTICS provides a purpose-built analytical framework for evaluating these dynamics – transforming casting data into practical process insight.
Tailored Solutions to Compliment Your Team
At Kiss Technologies, we recognize that each steel production facility is unique. That’s why we offer multiple levels of engagement to cater to your specific requirements:
Essential Analysts Support
Unlock the full potential of CasterANALYTICS with our Essential Analysts Support. Ideal for teams with in-house data scientists and experts, this self-service program thrives when you have a dedicated team to manage, interpret, and act on daily software queries and reports. You’re your own process engineers, a deep understanding of the casting domain, and the ability to commit time and resources to the program, you’ll harness the insights of CasterANALYTICS effectively..
Guided Insights Support
The intricacies of the continuous casting process is where our strength lies. With Kiss Technology’s CasterANALYTICS guided support package, you will benefit from our industry experts working with your operators or engineers to lead them through the evaluation and insight process needed to improve quality and efficiency. Our team is ready to assist you in making the most out of the insights and analysis our CasterANALYTICS products and software provide.
Comprehensive Support
Building upon the Guided Insights Support of CasterANALYTICS, this advanced level of service offers even deeper engagement, more frequent deliverables, and extensive training for your team.
Our industry experts work hand in hand with your operators and engineers to provide ongoing guidance and support. We not only lead you through the evaluation and insight process but also deliver more frequent, actionable insights and reports to continuously enhance quality and efficiency.
In addition to this, the comprehensive support plan prioritizes training sessions for your team, ensuring they are well-equipped to harness the full potential of CasterANALYTICS. This level of support is designed for those who seek a close and collaborative partnership, with a focus on delivering results and empowering your team with the knowledge and tools they need for ongoing success.
Key Features of our CasterANALYTICS tools and software
Precision in Analysis
CasterANALYTICS allows you to drill down into your data with precision, but the most important benefit is that the queries, dashboards, insights, and reports are organized in a meaningful way for steel producers, which allows data to be instantly accessible by heat, grade, speed, or other specific parameters.
Real-time Monitoring
Stay ahead of the curve with real-time monitoring capabilities, enabling you to respond promptly to any deviations or anomalies in your production.
Customizable Dashboards
Tailor your analytics experience with customizable dashboards, providing at-a-glance insights into the metrics that matter most to your operations.
Unlock the Potential of Your Steel Production
Partner with Kiss Technologies and harness the full potential of CasterANALYTICS. Elevate your continuous casting operations with a dedicated team of experts, cutting-edge technology, and a commitment to delivering solutions that empower your success.
Contact us today to explore how CasterANALYTICS can revolutionize your steel production processes.
Together, let’s shape a future of efficiency, precision, and unparalleled productivity.
Contact Us to Book a Meeting
Leading the steel industry for a measurable difference
Providing data-driven insights to continuous casting since 1989. Choose Kiss Technologies for a measurable difference.