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AI Skills for Responsible Use

AI Skills for Responsible Use

Realistic learning environments, critical thinking, and role design in teams
Valentin Langholf ORCID Icon, Niklas Obermann ORCID Icon, Uta Wilkens ORCID Icon, Marco Kuhnke, Michael Prüfer
Artificial intelligence (AI) is changing the world of work. But how can work teams learn to use AI support in a way that delivers speed advantages and ensures consistently high quality? One possible approach is to test it in a workplace-like simulation. Trying it out under realistic conditions shows the role that critical thinking plays.
Industry 4.0 Science | Volume 42 | Edition 1 | Pages 100-107 | DOI 10.30844/I4SE.26.1.92
I4S 5/2025: Artificial Intelligence and Digital Assistance

I4S 5/2025: Artificial Intelligence and Digital Assistance

How we can better support work
Demographic change, skills shortages, and stagnating productivity are threatening the competitiveness of German industry. At the same time, AI and digital assistance systems are opening up new opportunities: they make work more efficient and support skilled workers. But while they have long been part of everyday life, their potential in industry remains largely untapped—this is where this issue comes in with innovative concepts.
Bridging Knowledge Gaps with GenAI in Industrial Maintenance

Bridging Knowledge Gaps with GenAI in Industrial Maintenance

Specific needs and contextualized solutions
Uta Wilkens ORCID Icon, Julian Polte ORCID Icon, Philipp Lelidis, Eckart Uhlmann ORCID Icon
The paper specifies the genAI support needs for industrial maintenance against the background of a sociotechnical systems perspective. Emphasizing two needs, accessing implicit operator knowledge and prioritizing complex regulatory knowledge, a multi-layer architecture is outlined for an AI-based context-sensitive maintenance assistance system (MAS). The main purpose is to bridge knowledge gaps with genAI if human expertise and human implicit knowledge are not available and to cope with sub-process-specific challenges of multiple regulations. The MAS facilitates access to technical knowledge, distributes expertise, and shares implicit knowledge of experienced operators across different layers of information processing. The approach goes beyond standardization and has a high potential to enhance organizational as well as individual resilience.
Industry 4.0 Science | Volume 41 | 2025 | Edition 5 | Pages 50-57 | DOI 10.30844/I4SE.25.5.50
Requirements Analysis for Predictive Analytics in SCM

Requirements Analysis for Predictive Analytics in SCM

Decision support for research and practice
Iris Hausladen ORCID Icon, ABM Ali Hasanat
Predictive analytics opens up opportunities to improve decision-making in manifold areas, including in supply chain management (SCM). Yet, the complete realization of its potential requires the identification of the corresponding needs upfront. This paper provides a structured concept that guides through the complex and interdisciplinary endeavor of requirements analysis for predictive analytics in SCM. Due to the generic nature of this approach, it can be applied for any use case and be adapted or enhanced in case of need.
Industry 4.0 Science | Volume 41 | Edition 4 | Pages 86-92
Hybrid Learning Landscapes for Technical Concepts

Hybrid Learning Landscapes for Technical Concepts

The digitalization of training via practical concepts and targeted networking
Sebastian Anselmann ORCID Icon, Jessica Wädt, Uwe Faßhauer ORCID Icon
The Länder- und Phasenübergreifende Interface (LPI) (engl. Cross-Regional and Cross-Phase Interface) promotes the sustainable digitalization of vocational and technical education through the systematic provision of expertise and innovative networking formats. The focus is on hybrid learning landscapes (HLL), which interlink physical and digital learning spaces to create individualized, practical learning environments. Innovative approaches such as learning factories, VR/AR and learning analytics are integrated.
Industry 4.0 Science | Volume 41 | Edition 3 | Pages 126-132
Boosting Competitiveness in Small Batch Production

Boosting Competitiveness in Small Batch Production

Scalable and flexible body-in-white production line with collaborative mobile robots
Walid Elleuch, Tadele Belay Tuli ORCID Icon, Martin Manns ORCID Icon
Due to the higher customization of products to customer groups and needs, body-in-white manufacturing industries are facing higher variant assembly at the later stages of the production line, thus increasing production costs per unit. Flexible production processes that involve flexible material flows, non-rigid manufacturing sequences, and the automatic reconfiguration of tools are regarded as the pillars of a resilient production system. This article presents a conceptual solution for flexible Body-in-White sheet metal production with autonomous collaborative robotic systems to make product costs affordable for a higher competitive advantage.
Industry 4.0 Science | Volume 41 | Edition 2 | Pages 60-67

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Has the Time Come for an Energy Revolution in Intralogistics?

Has the Time Come for an Energy Revolution in Intralogistics?

The current status of hydrogen fuel cell-powered MHE
Gustav Bösehans, Joseph W. Dörmann
Hydrogen fuel cells promise to be a sustainable alternative to fossil fuel or battery-electric material handling equipment (MHE) in various production or warehouse contexts. Short refuelling times, an absence of carbon emissions, and constant power input put fuel cell-powered MHE at an advantage in high-intensity work environments. However, various barriers to the adoption of fuel cells remain, including considerations surrounding cost and efficiency.
Industry 4.0 Science | Volume 41 | 2025 | Edition 6 | Pages 74-80
Loam Construction and Wooden Shelving

Loam Construction and Wooden Shelving

A contribution to sustainability in warehouse logistics
Viviano De Giacomo ORCID Icon, Nathalie Fritsch ORCID Icon, Jakob Kennert ORCID Icon, Dieter Uckelmann ORCID Icon
This study examines the contribution of natural building materials, in particular loam and wood, to the sustainable development of logistics infrastructure, assessing ecological, economic, and technical dimensions across the entire life cycle. Potentials, restrictions, and supportive framework conditions are identified based on literature analyses and expert interviews. Wood proves to be technically mature and ecologically advantageous, especially in high rack construction, while loam offers high potential for energy- and resource-efficient construction. The study concludes with recommendations for research, policy, and practice to establish circular construction methods in logistics.
Industry 4.0 Science | Volume 41 | Edition 6 | Pages 82-89
Work Design for Learning and Competence Development

Work Design for Learning and Competence Development

Emerging ways of organizing and supporting learning in digitally transformed workplaces
Peter Dehnbostel
Learning and skill-enhancing work designs are essential for new work and organizational concepts such as “learning organizations” and “Industry 4.0.” Developing and applying criteria for promoting learning and skills development in digitally transformed work environments enables more effective and efficient work processes, makes work more people-centered, and the AI-based future of work more manageable. Digitalization is also introducing work-integrated learning formats such as online communities, learning platforms, and digital cognitive assistance systems that already meet many of these criteria. In the future, designing work environments that promote learning and skills development will become a central task of corporate training and personnel and organizational development.
Industry 4.0 Science | Volume 41 | 2025 | Edition 6 | Pages 58-64
“Entrepreneurial courage is the key ingredient”

“Entrepreneurial courage is the key ingredient”

Interview with Prof. Jan Wörner, Director of the Frankfurt Institute for Advanced Studies (FIAS)
Production is leaving Earth. As access to space becomes increasingly affordable and reliable, the idea of manufacturing in space is evolving from science fiction to a real industrial strategy. In this interview, Jan Wörner, who has headed not only the German Aerospace Center (DLR) but also the European Space Agency (ESA) for many years, talks about strategic opportunities and regulatory challenges.
Electric Trucks in Intermodal Terminal Pre- and Post-Carriage

Electric Trucks in Intermodal Terminal Pre- and Post-Carriage

Impact on terminal processes in combined road-rail freight transport
Ralf Elbert, Samira Ghaneian Sebdani ORCID Icon
Electric trucks (e-trucks) play an important role in reducing CO₂ emissions especially on short distances in pre and post-carriage in combined road-rail freight transport (CT). Using the example of a CT terminal, this article highlights the logistical and energy challenges involved in using e-trucks to establish suitable charging infrastructures and ensuring a reliable power supply.
Industry 4.0 Science | Volume 41 | Edition 6 | Pages 70-77
Customized Organs from Space

Customized Organs from Space

How weightlessness could change human lives
Due to its weightlessness, space offers enormous opportunities for production. The unique conditions of microgravity, for example, can simplify the development of organs and tissues from the body's own stem cells, allowing therapies to be developed in a more targeted manner. Even though many independent initiatives are currently emerging to explore this and other potential applications, their success is not a foregone conclusion.

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Data Quality and Domain Expertise for Resilient AI Deployment

Data Quality and Domain Expertise for Resilient AI Deployment

Integrating anomaly and label error detection in industry
Pavlos Rath-Manakidis, Henry Huick, Erdi Ünal, Björn Krämer ORCID Icon, Laurenz Wiskott ORCID Icon
AI implementation transforms work and worker-technology relationships in industrial quality control. This paper explores how approaches to data quality and model transparency support ethical AI deployment, fostering worker agency, trust, and sustainable work design in automatic surface inspection systems (ASIS). Recurring problems like data inefficiency, variable model confidence, and limited AI expertise point to key challenges of human-centered AI: user trust, agency and responsible data management. A solution co-developed with an ASIS supplier demonstrates that the challenges extend beyond the purely technical, underscoring the value of AI design that augments human capabilities. Technical solutions such as anomaly, label error, and domain drift detection are proposed to enhance data quality and model reliability. The insights emphasize the following generalizable strategies for resilient AI integration: understanding user-reported problems through a human-AI interaction lens, ...
Industry 4.0 Science | Volume 42 | Edition 1 | Pages 128-135 | DOI 10.30844/I4SE.26.1.120
Operationalizing Ethical AI with tachAId

Operationalizing Ethical AI with tachAId

Validating an interactive advisory tool in two manufacturing use cases
Pavlos Rath-Manakidis, Henry Huick, Björn Krämer ORCID Icon, Laurenz Wiskott ORCID Icon
Integrating artificial intelligence (AI) into workplace processes promises significant efficiency gains, yet organizations face numerous ethical challenges that stakeholders are often initially unaware of—from opacity in decision-making to algorithmic bias and premature automation risks. This paper presents the design and validation of tachAId, an interactive advisory tool aimed at embedding human-centered ethical considerations into the development of AI solutions. It reports on a validation study conducted across two distinct industrial AI applications with varying AI maturity. tachAId successfully directs attention to critical ethical considerations across the AI solution lifecycle that might be overlooked in technically-focused development. However, the findings also reveal a central tension: while effective in raising awareness, the tool’s non-linear design creates significant usability challenges, indicating a user preference for more structured, linear guidance, especially ...
Industry 4.0 Science | Volume 42 | 2026 | Edition 1 | Pages 50-59 | DOI 10.30844/I4SE.26.1.48
Digital Competence Lab (DCL) for Speech Therapy

Digital Competence Lab (DCL) for Speech Therapy

Designing a learning platform to advance digital skills
Anika Thurmann ORCID Icon, Antonia Weirich ORCID Icon, Kerstin Bilda, Fiona Dörr ORCID Icon, Lars Tönges ORCID Icon
The digital transformation of healthcare results in lasting changes in speech therapy. Smart technologies and artificial intelligence (AI) are creating new opportunities to ensure therapy quality, address care bottlenecks, and actively involve patients in exercise processes. At the same time, these developments are expanding the role of speech therapists, who increasingly use digital systems as supportive tools in addition to their core therapeutic tasks. Based on a feasibility study of the AI-supported application ISi-Speech-Sprechen in a real-world setting of complex Parkinson's therapy (PKT), this article outlines the key challenges associated with implementing smart technologies.
Industry 4.0 Science | Volume 42 | 2026 | Edition 1 | Pages 110-118 | DOI 10.30844/I4SE.26.1.102
AI Implementation in Industrial Quality Control

AI Implementation in Industrial Quality Control

A design science approach bridging technical and human factors
Erdi Ünal ORCID Icon, Kathrin Nauth ORCID Icon, Pavlos Rath-Manakidis, Jens Pöppelbuß ORCID Icon, Felix Hoenig, Christian Meske ORCID Icon
Artificial intelligence (AI) offers significant potential to enhance industrial quality control, yet successful implementation requires careful consideration of ethical and human factors. This article examines how automated surface inspection systems can be deployed to augment human capabilities while ensuring ethical integration into workflows. Through design science research, twelve stakeholders from six organizations across three continents are interviewed and twelve sociotechnical design requirements are derived. These are organized into pre-implementation and implementation/operation phases, addressing human agency, employee participation, and responsible knowledge management. Key findings include the critical importance of meaningful employee participation during pre-implementation, and maintaining human agency through experiential learning, building on existing expertise. This research contributes to ethical AI workplace implementation by providing guidelines that preserve human ...
Industry 4.0 Science | Volume 42 | 2026 | Edition 1 | Pages 120-127 | DOI 10.30844/I4SE.26.1.112
Guidelines for the Fair Use of Generative AI

Guidelines for the Fair Use of Generative AI

Practical examples from production management and social welfare
Anja Gerlmaier, Paul-Fiete Kramer ORCID Icon, Dirk Marrenbach ORCID Icon, René Wenzel ORCID Icon
With the rapid spread of assistive AI tools such as ChatGPT, Gemini, and Copilot, companies are being challenged to address the opportunities and challenges of artificial intelligence. Based on two practical examples, this article provides insight into how companies can use company-specific risk and potential analyses to develop guidelines for the fair and responsible use of AI.
Industry 4.0 Science | Volume 42 | 2026 | Edition 1 | Pages 22-28 | DOI 10.30844/I4SE.26.1.22
Improving Documentation Quality and Creating Time for Core Activities

Improving Documentation Quality and Creating Time for Core Activities

Success factors for implementing AI-based documentation systems in nursing care
Sophie Berretta ORCID Icon, Elisabeth Liedmann ORCID Icon, Paul-Fiete Kramer ORCID Icon, Anja Gerlmaier, Christopher Schmidt
Demographic change is accompanied by both a growing demand for care and a shortage of qualified nursing staff. Consequently, AI-based technologies are increasingly becoming a focus of care-related innovations. Their aim is to reduce workload pressure, save time, and enhance the attractiveness of the nursing profession. Using the example of AI-supported documentation systems for admission interviews, this article examines to what extent such systems can contribute to improvements in work processes and care quality, focusing on the perspectives of nursing professionals and nursing experts. The results indicate potential for workload relief, enhanced documentation quality, and the reallocation of time resources toward direct patient care. However, realizing these potentials requires a human-centered and context-sensitive implementation approach.
Industry 4.0 Science | Volume 42 | 2026 | Edition 1 | Pages 154-160 | DOI 10.30844/I4SE.26.1.146
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