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Updates usd-core to 25.11.0#5495

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isaac-sim:developfrom
kellyguo11:kellyg/usd-core-25-11
May 20, 2026
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Updates usd-core to 25.11.0#5495
kellyguo11 merged 3 commits into
isaac-sim:developfrom
kellyguo11:kellyg/usd-core-25-11

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@kellyguo11 kellyguo11 commented May 5, 2026

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Description

Align the kitless OpenUSD dependency with Kit 110.1.1 so installs resolve the matching USD runtime.

Type of change

  • Bug fix (non-breaking change which fixes an issue)
  • New feature (non-breaking change which adds functionality)

Checklist

  • I have read and understood the contribution guidelines
  • I have run the pre-commit checks with ./isaaclab.sh --format
  • I have made corresponding changes to the documentation
  • My changes generate no new warnings
  • I have added tests that prove my fix is effective or that my feature works
  • I have updated the changelog and the corresponding version in the extension's config/extension.toml file
  • I have added my name to the CONTRIBUTORS.md or my name already exists there

@github-actions github-actions Bot added isaac-lab Related to Isaac Lab team infrastructure labels May 5, 2026

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🤖 Isaac Lab Review Bot

Summary

This PR bumps usd-core from 25.8.0 to 25.11.0 to align with Kit 110.1.1, and adds comprehensive CI tests for installation workflows covering both uv and conda environments across kitless Newton and Isaac Sim/PhysX backends. The implementation is well-structured with proper test isolation and environment cleanup patterns.

Architecture Impact

  • install.py: The _install_isaacsim() function now supports environment variable overrides for internal NVIDIA registries (ISAACSIM_EXTRA_INDEX_URLS, ISAACSIM_VERSION_SPEC, ISAACSIM_USE_PRE, ISAACSIM_EXTRAS). This is a non-breaking extension that enables CI to test against pre-release builds.
  • CI Workflow: The single install-tests job is now split into install-tests (uv) and install-tests-conda (conda), running in parallel. The path-based gating logic is removed — tests now always run.
  • Test Infrastructure: New mixins (Conda_Mixin, IsaacSimSource_Mixin, UV_Mixin) provide reusable environment management for installation tests.

Implementation Verdict

Minor fixes needed — The core functionality is sound but there are a few issues that should be addressed before merge.

Test Coverage

The test coverage is excellent. The new test_install_workflow_training.py covers:

  • 7 distinct installation scenarios matching the documentation matrix
  • Both uv and conda environment managers
  • Kitless Newton, Isaac Sim pip, and Isaac Sim source workflows
  • Proper teardown in finally blocks ensuring environment cleanup

Each test runs a real training loop (3 iterations of Cartpole) which validates end-to-end functionality. The marker system (@pytest.mark.uv, @pytest.mark.conda, @pytest.mark.isaacsim_source) enables selective execution.

CI Status

No CI checks available yet — manual verification recommended.

Findings

🟡 Warning: source/isaaclab/test/install_ci/test_install_workflow_training.py:243 — Test_UV_IsaacSim_Source_Training lacks teardown
Unlike all other test classes that use try/finally to ensure environment cleanup, this class runs commands directly without any teardown mechanism. While it doesn't create a venv (by design), if the install step partially succeeds and modifies the repo state (e.g., editable installs in _isaac_sim's site-packages), subsequent tests could be affected.

def test_install_and_train_physx(self, isaaclab_root):
    """``isaaclab.sh -i physx,…`` (no isaacsim token) then train with PhysX."""
    cli = str(isaaclab_root / "isaaclab.sh")
    # No try/finally cleanup — any installed packages persist
    result = self.run_without_venv([cli, "-i", _ISAACSIM_SOURCE_INSTALL], cwd=isaaclab_root)

Consider whether test isolation is needed here or document why it's intentionally omitted.

🟡 Warning: source/isaaclab/test/install_ci/utils.py:219-222 — Parenthesized assertion may confuse readers

assert result.returncode == 0, (
    f"conda env creation via isaaclab.sh -c failed:\n{result.stdout}\n{result.stderr}"
)

The parentheses here create a tuple with the assertion message, which works but is an unusual pattern. While functionally correct, it could be misread as an accidental tuple. Standard practice is to use backslash continuation or dedent the string.

🟡 Warning: docker/Dockerfile.installci-conda:56-57 — x86_64-only Miniconda installer

RUN wget -q "https://repo.anaconda.com/miniconda/Miniconda3-${MINICONDA_VERSION}-Linux-x86_64.sh" \

The Dockerfile hardcodes x86_64 in the Miniconda URL. If this image is ever built on ARM (e.g., DGX Spark), it will silently download the wrong installer. Consider using $(uname -m) or a build-arg for architecture selection, consistent with the ARM awareness shown in install.py.

🔵 Improvement: source/isaaclab/isaaclab/cli/commands/install.py:328-331 — Redundant URL deduplication logic

for url in _INTERNAL_ISAACSIM_INDEX_URLS:
    if url not in extra_index_urls:
        extra_index_urls.insert(0, url)

The if url not in check is always true here since extra_index_urls starts as [NVIDIA_INDEX_URL] and _INTERNAL_ISAACSIM_INDEX_URLS contains different URLs. The check is defensive but adds cognitive overhead. Either document why it's needed (future-proofing) or simplify.

🔵 Improvement: source/isaaclab/test/install_ci/test_install_workflow_training.py:93-94 — Training command has positional argument without --

_KITLESS_TRAIN_CMD = [
    ...
    "presets=newton",  # This looks like a Hydra override, not a flag
    "--visualizer",

The presets=newton argument appears to be a Hydra-style override mixed with argparse flags. This works if the training script uses Hydra, but the inconsistent style (no --) could confuse readers. Consider adding a comment clarifying this is intentional Hydra syntax.

🔵 Improvement: .github/workflows/install-ci.yml:97-98 — changes job output is now unused

outputs:
    run_install_tests: ${{ steps.detect.outputs.run_install_tests }}

The workflow still computes and outputs run_install_tests, but the downstream jobs no longer have if: needs.changes.outputs.run_install_tests == 'true'. The output and the any_match function are now dead code — they only feed the summary table. Consider removing the unused logic or adding a comment explaining it's kept for summary generation only.

🔵 Improvement: source/isaaclab/test/install_ci/utils.py:250-252 — find_isaac_sim_symlink is defined but never called

@staticmethod
def find_isaac_sim_symlink(isaaclab_root: Path) -> Path | None:
    """Return the ``_isaac_sim`` path if it exists, else ``None``."""

This method exists in IsaacSimSource_Mixin but is never used — tests call find_isaaclab_root() directly and check _isaac_sim existence inline in _isaacsim_source_available(). Consider either using this method for consistency or removing it.

@kellyguo11 kellyguo11 marked this pull request as draft May 5, 2026 04:44
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greptile-apps Bot commented May 5, 2026

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Greptile Summary

This PR bumps the kitless OpenUSD dependency from usd-core==25.8.0 to usd-core==25.11.0 in source/isaaclab/setup.py to align with the USD runtime shipped in Kit 110.1.1. A changelog fragment is included to document the change.

  • setup.py: Single-line version pin update for usd-core; the PEP 508 platform marker (x86_64, AMD64 only) and the ARM-side usd-exchange>=2.2 constraint are unchanged.
  • changelog.d/usd-core-25-11.rst: New Changed entry noting the version bump and its rationale.

Confidence Score: 5/5

Safe to merge — a single-line version pin update with no logic changes.

The change touches only the usd-core exact-version pin for x86_64/AMD64 kitless installs and adds a matching changelog entry. No logic, API surface, or platform-marker logic is altered, making the risk of regression very low.

No files require special attention.

Important Files Changed

Filename Overview
source/isaaclab/setup.py Bumps the pinned usd-core version from 25.8.0 to 25.11.0 for x86_64/AMD64 kitless mode; no other changes.
source/isaaclab/changelog.d/usd-core-25-11.rst New changelog fragment documenting the usd-core 25.11.0 upgrade to align with Kit 110.1.1.

Flowchart

%%{init: {'theme': 'neutral'}}%%
flowchart TD
    A[pip install isaaclab] --> B{platform_machine?}
    B -->|x86_64 / AMD64| C[usd-core==25.11.0]
    B -->|aarch64 / arm64| D[usd-exchange>=2.2\nusd-core not installed]
    B -->|other| E[neither usd-core\nnor usd-exchange]
Loading

Reviews (3): Last reviewed commit: "Merge branch 'develop' into kellyg/usd-c..." | Re-trigger Greptile

Comment on lines +325 to +331
if extra_urls_env:
# Prepend the two internal registries so they are tried before pypi.org.
for url in _INTERNAL_ISAACSIM_INDEX_URLS:
if url not in extra_index_urls:
extra_index_urls.insert(0, url)
for url in extra_urls_env:
if url not in extra_index_urls:

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P2 Internal registry order silently reversed

insert(0, url) inside a forward loop reverses the list defined in _INTERNAL_ISAACSIM_INDEX_URLS. After the loop, the order is [ct-omniverse-pypi, sw-isaacsim-pypi, pypi.nvidia.com] — opposite to the declared order [sw-isaacsim-pypi, ct-omniverse-pypi]. This affects which internal registry gets priority when pip/uv resolves version conflicts across the two registries. Consider replacing the loop with a slice-insert or inserting the pre-built prefix slice at once to preserve list ordering.

Comment thread tools/run_install_ci.py Outdated
Comment on lines +167 to +172
if args.conda:
dockerfile = repo_root / "docker" / "Dockerfile.installci-conda"
image_tag = f"isaaclab-installci-conda:{args.base_image.replace(':', '-').replace('/', '-')}"
# Default: run only conda-marked tests
default_pytest_args = ["-v", "--tb=short", "-m", "conda"]
timeout_seconds = 7200 # conda installs are heavier; allow 2 h

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P2 Conda package cache not persisted across Docker runs

The _cmd_docker function mounts pip and uv caches as named Docker volumes for both the uv and conda images, but the conda package cache (/root/.conda/pkgs and /opt/miniconda3/pkgs) has no corresponding volume mount. Each conda CI run will re-download all packages from scratch, making conda jobs significantly slower than they could be and increasing network load on the registries.

Comment on lines 65 to 66
render_table() {
local files="$1" entry regex desc count sample

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P2 run_install_tests output is set but never consumed

The changes job still writes run_install_tests=true to $GITHUB_OUTPUT, but neither install-tests nor install-tests-conda reference needs.changes.outputs.run_install_tests in an if: condition anymore (both jobs now run unconditionally). The output can be removed to avoid misleading future readers into thinking it still gates anything.

@kellyguo11 kellyguo11 moved this to In progress in Isaac Lab May 5, 2026

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🤖 Isaac Lab Review Bot

Follow-up Review

The new commit addresses the ARM architecture concern I raised previously:

Previous concern addressed: The Dockerfile.installci-conda now uses $(uname -m) to dynamically select the correct Miniconda installer for the build platform (line 60-63), fixing the x86_64 hardcoding issue.

The remaining previous findings (unused find_isaac_sim_symlink method, unused changes job output, parenthesized assertion style, Test_UV_IsaacSim_Source_Training lacking teardown, redundant URL deduplication, Hydra override comment) are still present but are minor improvements/warnings that don't block merge.

No new issues introduced by the latest commit.

Implementation Verdict

Ship it — The ARM fix was the most actionable concern, and it's now resolved. The remaining items are code quality suggestions that can be addressed in follow-up PRs if desired.

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🤖 Isaac Lab Review Bot

Follow-up Review

No new commits since the previous review — the HEAD is still 7970c012. All previous findings remain as noted:

  • ✅ ARM architecture concern was already addressed in the previous commit
  • Remaining minor items (unused find_isaac_sim_symlink, unused changes job output, parenthesized assertion, missing teardown in Test_UV_IsaacSim_Source_Training, redundant URL dedup, Hydra override comment) are unchanged

CI Status

The conda CI job is failing (❌ Installation Tests (conda): failure). This should be investigated before merge — check whether it's a flaky infrastructure issue or a real test failure introduced by this PR.

Implementation Verdict

Minor fixes needed — Investigate the conda CI failure. If it's transient/infrastructure-related, re-run; if it's a real failure, fix before merge.

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🤖 Isaac Lab Review Bot

Follow-up Review

The new commit b11a1174 addresses the CI failure by removing the conditional if: needs.changes.outputs.run_install_tests == 'true' from both installation test jobs — they now always run. The changes job output is still computed but only used for the PR summary, which is acceptable.

Previous minor findings (unused find_isaac_sim_symlink, parenthesized assertion, missing teardown in Test_UV_IsaacSim_Source_Training, redundant URL dedup, Hydra override comment) remain unchanged but are all 🔵 improvements, not blockers.

CI Status

Installation Tests (conda): success — the conda CI is now passing. The uv job is still pending but pre-commit and other checks pass.

Implementation Verdict

Ship it — The core changes are correct. The remaining minor items are cosmetic and can be addressed in a follow-up if desired.

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🤖 Isaac Lab Review Bot

Follow-up Review

The latest commit 7049ea2f appears identical to the previous reviewed state — no new changes were introduced. All previous findings remain as noted:

  • ✅ CI conditional removal was correctly implemented (installation tests now always run)
  • 🔵 Minor improvements (unused find_isaac_sim_symlink, parenthesized assertion style, missing teardown in source-only test) remain cosmetic and non-blocking

CI Status

Most jobs are still pending, but Installation Tests (conda): success and core infrastructure checks (pre-commit, Build Wheel, Build Base Docker Image) are passing.

Implementation Verdict

Ship it — No new issues. The PR is ready to merge once the remaining CI jobs complete.

@kellyguo11 kellyguo11 marked this pull request as ready for review May 7, 2026 04:18
@kellyguo11 kellyguo11 moved this from In progress to In review in Isaac Lab May 7, 2026
@github-actions github-actions Bot added the documentation Improvements or additions to documentation label May 8, 2026
AntoineRichard pushed a commit that referenced this pull request May 8, 2026
#5538)

## Summary

Two unrelated CI breakages on develop, bundled here so develop turns
green in one PR.

### 1. Skip the failing viewergl test

`test_cartpole_newton_visualizer_viewergl_rgb_motion[physx,newton]`
started returning all-black frames on develop after
`nvcr.io/nvidian/isaac-sim:latest-develop` flipped to a Kit 110.1.1 +
USD 25.11 base. The failure has been deterministic across multiple PRs
(#5523, #5495, #5408, …).

Investigation so far has ruled out:
- PR #5521 (revert in
#5539 still failed)
- Newton 1.0 → 1.2.0rc2 viewer code regression (only 7-line addition;
ViewerGL alone yields 1.08M nonzero pixels)
- warp 1.12 → 1.13 RegisteredGLBuffer ABI (byte-identical)
- Module-load side effects of `isaaclab_physx.renderers`
- CUDA-GL interop (PR #5540 diagnostic confirms direct CPU FBO readback
also returns zeros, with `GL_NO_ERROR`)
- GL context-currency (PR #5541 H6 attempt: still fails)
- GL/CUDA sync (PR #5542 H4 attempt: still fails)

Diagnostic output (PR #5540 v2):
```
[VIZDIAG] fbo=c_uint(8)  pbo=None  size=600x600
[VIZDIAG] glGetError before: GL_NO_ERROR
[VIZDIAG] CPU-readback: nonzero=0/1080000  max=0  err=GL_NO_ERROR
[VIZDIAG] PBO-result: nonzero=0/1080000  max=0
```

The FBO itself is empty — Newton's pyglet/EGL renderer is not depositing
pixels under Kit 110.1.1, even though `tiled_camera_rgb_non_black` (Kit
RTX path) on the same env passes. Underlying root cause still being
chased; this PR ships the skip to unblock develop.

### 2. Fix warp intersphinx 404 in docs build

`https://nvidia.github.io/warp/objects.inv` started returning 404 —
Warp's `objects.inv` only lives at `/stable/` and `/latest/` now. With
Sphinx's `warnings_treated_as_errors`, the broken intersphinx fetch
fails the docs build on every PR. Pinning to `/stable/` (matches the
existing PyTorch `/docs/2.11/` workaround pattern in the same file).

Verified `https://nvidia.github.io/warp/stable/objects.inv` returns 200.

## Test plan

- [x] CI `isaaclab_visualizers` on this branch — was passing earlier
with the skip; will re-verify with the bundled docs fix
- [ ] CI `Build Latest Docs` on this branch — must turn green (was
failing on every recent PR before this fix)

## Re-enable plan

Once the underlying viewergl bug is identified and fixed, drop the
`@pytest.mark.skip` decorator and remove the
`jichuanh-disable-viewergl-flaky.skip` fragment.
Align the kitless OpenUSD dependency with Kit 110.1.1 so installs resolve the matching USD runtime.

Co-authored-by: Cursor <cursoragent@cursor.com>
@kellyguo11 kellyguo11 force-pushed the kellyg/usd-core-25-11 branch from 55250ab to c1d8ae5 Compare May 10, 2026 05:40
@kellyguo11 kellyguo11 changed the title Updates usd-core to 25.11.0; add CI tests for installation methods Updates usd-core to 25.11.0 May 10, 2026

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🤖 Isaac Lab Review Bot

Summary

Clean dependency version bump from usd-core==25.8.0 to usd-core==25.11.0 to align the kitless OpenUSD dependency with Kit 110.1.1. The change is minimal (1 line in setup.py) with a properly formatted changelog fragment.

Design Assessment

Design is sound. The exact pin (==) is appropriate here — this intentionally locks to a specific USD version matching the Kit SDK, preventing resolver conflicts between Isaac Sim's bundled USD runtime and the pip-only dependency. The existing architecture markers (SUPPORTED_ARCHS) are correctly preserved, ensuring usd-core only installs on x86_64/AMD64 where wheels are available.

Findings

No critical or warning-level issues found. Specific validations:

  • usd-exchange>=2.2 does not pin usd-core in its requirements — no dependency conflict
  • usd-core 25.11 supports Python >=3.8,<3.14, compatible with isaaclab's >=3.12 requirement
  • ✅ PEP 440 version normalization handles 25.11.0 correctly (maps to PyPI's 25.11 release)
  • ✅ No other files in the repo reference the old 25.8.0 version
  • ✅ Changelog fragment follows project conventions (Changed category, proper RST formatting)
  • ✅ Existing code uses direct from pxr import patterns — any incompatibility would fail loudly at import time, not silently

Test Coverage

  • New tests needed: No — this is a configuration change, not new functionality
  • CI coverage: The Installation Tests workflow is specifically designed to catch dependency resolution failures and import errors. It triggers on source/ path changes and tests in a fresh Docker environment.
  • The author correctly left the "added tests" checklist item unchecked

CI Status

  • Build Wheel: ✅ pass
  • Check changelog fragments: ✅ pass
  • pre-commit: ✅ pass
  • Check for Broken Links: ❌ fail (unrelated to this PR — pre-existing docs link issue)
  • Installation Tests: ⏳ pending (this is the key check — recommend waiting for it to pass before merge)

Verdict

Ship it

Straightforward, well-executed dependency alignment. No compatibility concerns detected. Recommend merging once Installation Tests pass.

@kellyguo11 kellyguo11 marked this pull request as draft May 11, 2026 22:30
@kellyguo11

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Requires latest ovrtx and ovphysx packages with namespaced USD support

@kellyguo11 kellyguo11 marked this pull request as ready for review May 20, 2026 19:36
@kellyguo11 kellyguo11 moved this from In review to Ready to merge in Isaac Lab May 20, 2026

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🤖 Isaac Lab Review Bot

Follow-up Review

The latest commit (5034bf5) is a merge from develop bringing in 97 upstream commits. The PR's core changes remain unchanged:

  • setup.py: Single-line version bump usd-core==25.8.0usd-core==25.11.0
  • changelog.d/usd-core-25-11.rst: Properly formatted changelog fragment

Merge Assessment

No conflicts with the merged changes. The usd-core version pin in setup.py was not touched by any upstream commits — the merge was clean.

CI Status

Check Status
Build Wheel ✅ pass
Check changelog fragments ✅ pass
Check for Broken Links ✅ pass
pre-commit ✅ pass
Installation Tests (uv) ⏳ pending
Installation Tests (conda) ⏳ pending

Key checks pass. Installation Tests are still running — these are critical for validating the dependency resolution works correctly.

Validation Checklist

  • usd-core==25.11.0 exists on PyPI (released 2024-11-01)
  • ✅ Version supports Python ≥3.8,<3.14 — compatible with isaaclab's ≥3.12 requirement
  • ✅ No other files in repo reference the old 25.8.0 version
  • ✅ PEP 508 platform markers (x86_64, AMD64) preserved correctly
  • ✅ Changelog follows project RST conventions

Verdict

Ship it

No new issues introduced. The merge from develop is clean. Recommend waiting for Installation Tests to pass, then merge.

@kellyguo11 kellyguo11 merged commit dd80ee6 into isaac-sim:develop May 20, 2026
64 of 65 checks passed
@github-project-automation github-project-automation Bot moved this from Ready to merge to Done in Isaac Lab May 20, 2026
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