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fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races#17118

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OutThisLife merged 6 commits into
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bb/tui-gateway-write-hardening
Apr 28, 2026
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fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races#17118
OutThisLife merged 6 commits into
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bb/tui-gateway-write-hardening

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Summary

Crash log traces from heavy-concurrency TUI sessions show the main thread blocked inside `sys.stdin` while a worker holds `_stdout_lock` mid-flush, and SIGTERM then calls `sys.exit(0)` while the lock is still held. The interpreter shutdown stalls behind the wedged write, leaving zombie gateway processes.

This is a narrow hardening pass that doesn't touch the dispatcher or message semantics.

Changes

`tui_gateway/transport.py`

  • JSON serialization now happens outside the lock so a long `json.dumps` no longer blocks sibling writers.
  • `write` and `flush` each get their own `try` block. `BrokenPipeError`, `ValueError` ("I/O on closed file"), and generic `OSError` from either become `return False`, matching the contract `tui_gateway/entry.py`'s `write_json` callers already expect.
  • New `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip the explicit `flush()` on environments where a half-closed read pipe causes an indefinite kernel-level block. Default unchanged.

`tui_gateway/entry.py`

  • `_log_signal` now spawns a 1-second daemon timer that falls back to `os._exit(0)` if the orderly `sys.exit(0)` is itself stuck behind a wedged worker. Atexit handlers run inside the grace window when they can; the timer is the safety net so a deadlocked flush no longer strands the gateway process.

Test plan

  • `scripts/run_tests.sh tests/tui_gateway/test_protocol.py` — 42/42 pass (one pre-existing failure on `test_session_resume_returns_hydrated_messages` is unrelated; same `include_ancestors` mock kwarg issue already tracked).
  • `scripts/run_tests.sh tests/test_tui_gateway_server.py` — 90/90 pass
  • New tests:
    • `test_write_json_closed_stream_returns_false` — ValueError path
    • `test_write_json_oserror_on_flush_returns_false` — flush OSError must not strand the lock
    • `test_write_json_no_flush_env_skips_flush` — env knob bypass

Refs

Audit comment (asheriif): "tui_gateway multi-threaded write lock deadlock and SIGTERM crash". Crash log signature includes `StdioTransport.write` blocked on `stream.flush()` and SIGTERM landing on the main thread.

@alt-glitch alt-glitch added type/bug Something isn't working P2 Medium — degraded but workaround exists comp/tui Terminal UI (ui-tui/ + tui_gateway/) comp/gateway Gateway runner, session dispatch, delivery labels Apr 28, 2026
@OutThisLife OutThisLife requested a review from Copilot April 28, 2026 20:12

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Pull request overview

Hardens the TUI gateway’s stdio transport and shutdown path to avoid deadlocks/zombie processes when the parent TUI half-closes pipes and termination signals race with concurrent stdout writes.

Changes:

  • Make stdio JSON frame emission more robust by reducing lock hold time and treating more write/flush failures as a clean “peer is gone” (False) result.
  • Add an env knob to skip explicit flush() in StdioTransport to mitigate environments where flush() can block indefinitely.
  • Add a SIGTERM/SIGHUP shutdown grace timer that falls back to os._exit(0) if normal sys.exit(0) hangs during interpreter shutdown.

Reviewed changes

Copilot reviewed 3 out of 3 changed files in this pull request and generated 5 comments.

File Description
tui_gateway/transport.py Refactors StdioTransport.write() error handling and introduces HERMES_TUI_GATEWAY_NO_FLUSH.
tui_gateway/entry.py Adds a 1s hard-exit safety net around sys.exit(0) in the signal handler.
tests/tui_gateway/test_protocol.py Adds regression tests for closed-stream/flush OSError handling and the no-flush env knob.

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Comment thread tui_gateway/transport.py
Comment thread tui_gateway/transport.py Outdated
Comment thread tui_gateway/transport.py Outdated
Comment thread tui_gateway/entry.py Outdated
Comment thread tests/tui_gateway/test_protocol.py

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Pull request overview

Hardens the TUI gateway’s stdio JSON-RPC transport and shutdown behavior to avoid deadlocks/zombie processes when pipes are half-closed and SIGTERM lands during concurrent writes.

Changes:

  • Moves JSON serialization outside the stdout lock and treats write/flush I/O failures as False (peer gone) instead of exceptions.
  • Adds HERMES_TUI_GATEWAY_NO_FLUSH=1 to skip flush() in environments where flush can hang on half-closed pipes.
  • Adds a SIGTERM/SIGHUP shutdown watchdog: start a 1s daemon timer that falls back to os._exit(0) if sys.exit(0) shutdown gets stuck.

Reviewed changes

Copilot reviewed 3 out of 3 changed files in this pull request and generated 3 comments.

File Description
tui_gateway/transport.py Refactors stdio write path: serialize outside lock, split write vs flush exception handling, add no-flush env knob, and add logging.
tui_gateway/entry.py Adds shutdown grace timer + hard-exit fallback in the signal handler to prevent wedged shutdowns.
tests/tui_gateway/test_protocol.py Adds regression tests for closed stream handling, flush OSError handling, and the no-flush env knob behavior.

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Comment thread tui_gateway/transport.py Outdated
Comment thread tui_gateway/entry.py Outdated
Comment thread tests/tui_gateway/test_protocol.py Outdated

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Pull request overview

Hardens the TUI gateway’s stdio transport and signal shutdown path to avoid deadlocks/zombie processes when stdout is half-closed or a flush wedges during SIGTERM/SIGHUP handling.

Changes:

  • StdioTransport.write() now serializes JSON outside the write lock, and treats write/flush I/O failures as False returns (plus adds an opt-out flush env knob).
  • Signal handler _log_signal adds a configurable grace window, then force-exits via a daemon timer to avoid shutdown hangs.
  • Adds protocol tests covering closed-stream and flush-OSError cases, plus the no-flush behavior.

Reviewed changes

Copilot reviewed 3 out of 3 changed files in this pull request and generated 1 comment.

File Description
tui_gateway/transport.py Moves serialization outside lock; handles write/flush exceptions; adds HERMES_TUI_GATEWAY_NO_FLUSH behavior knob.
tui_gateway/entry.py Adds configurable shutdown grace and a timer-based os._exit(0) fallback after SIGTERM/SIGHUP.
tests/tui_gateway/test_protocol.py Adds regression tests for closed stdout, flush failures, and skipping flush when the knob is enabled.

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Comment thread tui_gateway/transport.py
…SIGTERM races

`tui_gateway` reports `tui_gateway_crash.log` traces where the main
thread sits in `sys.stdin` while a worker holds `_stdout_lock` mid-
flush, and SIGTERM then calls `sys.exit(0)` while the lock is still
held — the interpreter shutdown stalls behind the wedged write.

Two narrowly scoped hardenings:

**`tui_gateway/transport.py`**

* Move JSON serialisation outside the lock — long messages no longer
  block sibling writers while we serialise.
* Treat `BrokenPipeError`, `ValueError` ("I/O on closed file") and
  generic `OSError` from both `write` and `flush` as "peer is gone":
  return `False` instead of bubbling, matching what `write_json`'s
  callers in `entry.py` already expect.
* Split `flush` into its own try block so a stuck flush never strands
  a partial write or holds the lock indefinitely on its way out.
* Optional `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip explicit
  `flush()` entirely on environments where a half-closed read pipe
  produces an indefinite kernel-level block.  Default unchanged.

**`tui_gateway/entry.py`**

* `_log_signal` now spawns a 1-second daemon timer that calls
  `os._exit(0)` if the orderly `sys.exit(0)` path is itself stuck
  behind a wedged worker.  Atexit handlers run inside the grace
  window when they can; the timer is the safety net so a deadlocked
  flush no longer strands the gateway process.

Tests:

* `test_write_json_closed_stream_returns_false` — ValueError path.
* `test_write_json_oserror_on_flush_returns_false` — OSError on flush
  must not strand the lock; the write portion still landed before the
  flush failure.
* `test_write_json_no_flush_env_skips_flush` — env knob bypass.

Validation: `scripts/run_tests.sh tests/tui_gateway/test_protocol.py`
(42/42 pass; one pre-existing failure on
`test_session_resume_returns_hydrated_messages` is unrelated to this
change — same `include_ancestors` mock kwarg issue tracked elsewhere).
`scripts/run_tests.sh tests/test_tui_gateway_server.py` 90/90 pass.
…EncodeError

Copilot review on PR #17118: `UnicodeEncodeError` is a ValueError
subclass, so a non-UTF-8 stdout (mismatched PYTHONIOENCODING / locale)
would have been silently swallowed as 'peer gone' under
`except ValueError`.  That hides a real environment bug.

Now:
- UnicodeEncodeError → log with exc_info (warning) and drop the frame
- ValueError where str(e) contains 'closed file' → peer gone, return False
- Any other ValueError → log loudly, drop frame (defensive, but visible)

Same shape applied to flush.  Adds two regression tests.

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Pull request overview

Hardens the stdio-based tui_gateway process against deadlocks and shutdown races observed under high concurrency, focusing on safer stdout writes/flushes and ensuring SIGTERM can’t strand a zombie gateway.

Changes:

  • Refactors StdioTransport.write() to serialize outside the stdout lock, and to treat common stream/flush failures as False returns.
  • Adds HERMES_TUI_GATEWAY_NO_FLUSH knob to skip flush() in environments where flush can hang on half-closed pipes.
  • Updates SIGTERM/SIGHUP handling to enforce a configurable shutdown grace period, then force-exit via os._exit(0) if orderly shutdown stalls.

Reviewed changes

Copilot reviewed 3 out of 3 changed files in this pull request and generated 1 comment.

File Description
tui_gateway/transport.py Moves JSON serialization outside the lock; adds robust handling for write/flush failures and a no-flush configuration knob.
tui_gateway/entry.py Adds a configurable shutdown grace window and a hard-exit fallback timer in termination signal handling.
tests/tui_gateway/test_protocol.py Adds regression tests for closed stream/flush errors, encoding errors, and the no-flush behavior.

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Comment thread tui_gateway/transport.py Outdated
…amming errors

Round 2 Copilot review on PR #17118: `Transport.write()` returning
`False` is documented as 'peer is gone', and `entry.py` reacts by
calling `sys.exit(0)`.  But the implementation also returned False
for non-IO conditions (non-JSON-safe payloads, UnicodeEncodeError,
unrelated ValueErrors), so a programming error or local env bug would
present as a clean disconnect — exactly the diagnosis pain we wanted
to eliminate.

Now:
- `json.dumps` failure → re-raises (TypeError/ValueError surfaces in crash log)
- `BrokenPipeError` → False (peer gone)
- `ValueError('...closed file...')` → False (peer gone)
- `UnicodeEncodeError` and any other ValueError → re-raise
- `OSError` → False (existing IO-failure semantics, debug-logged)

Tests updated to assert the re-raise behaviour and added a
non-serializable-payload regression test.

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Pull request overview

Hardens the TUI gateway’s stdio transport and termination behavior to avoid deadlocks/zombie processes when pipes become half-closed and SIGTERM arrives during a blocked flush, improving reliability under heavy concurrency.

Changes:

  • Refactors StdioTransport.write() to serialize JSON outside the stdout lock and to treat write/flush I/O failures as a clean “peer gone” signal.
  • Adds an opt-in HERMES_TUI_GATEWAY_NO_FLUSH knob to skip flush() for environments where flush can hang.
  • Adds a configurable shutdown grace window and a daemon timer fallback to os._exit(0) in the SIGTERM/SIGHUP handler to avoid shutdown hangs.

Reviewed changes

Copilot reviewed 3 out of 3 changed files in this pull request and generated 2 comments.

File Description
tui_gateway/transport.py Moves JSON serialization outside the lock, adds flush-disable knob, and hardens write/flush error handling.
tui_gateway/entry.py Adds a shutdown grace config and watchdog timer to ensure SIGTERM/SIGHUP cannot strand the process.
tests/tui_gateway/test_protocol.py Adds tests for closed-stream, encoding/value errors, flush OSError handling, and flush-disable behavior.

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Comment thread tests/tui_gateway/test_protocol.py Outdated
Comment thread tui_gateway/transport.py Outdated
Round 3 Copilot review on PR #17118:

- Docstring claimed False = peer gone, but generic OSError on write/flush
  also returned False — meaning ENOSPC/EACCES/EIO would silently exit.
  Added `_PEER_GONE_ERRNOS = {EPIPE, ECONNRESET, EBADF, ESHUTDOWN, +WSA}`
  and narrowed the OSError handlers; non-peer-gone errnos re-raise.
  Docstring now lists OSError as peer-gone branch with the errno set.
- The `_DISABLE_FLUSH` test was named after the env var but actually
  patched the module constant. Renamed it to reflect the contract being
  tested (skips flush when constant is true) AND added a real
  end-to-end test that sets the env var, reloads transport.py, and
  asserts the constant flips. Cleanup reload restores defaults so
  parallel tests stay isolated.

Self-review (avoid round 4):
- Verified TeeTransport's secondary-swallow stays intentional.
- _log_signal grace path already covered by separate tests.

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Pull request overview

This PR hardens the TUI gateway’s stdio transport and shutdown path to avoid deadlocks/zombie processes when stdout/stderr pipes are half-closed and SIGTERM/SIGHUP lands while worker threads are mid-flush.

Changes:

  • Refactors StdioTransport.write() to serialize JSON outside the stdout lock and to return False only for verified “peer gone” I/O failures (with errno filtering), while re-raising programming/configuration errors.
  • Adds an opt-in HERMES_TUI_GATEWAY_NO_FLUSH=1 mode to skip explicit flushes in environments where flush can hang (with clear unbuffered-stdout requirement).
  • Updates signal handling to enforce a configurable shutdown grace window, then force-exit via os._exit(0) as a safety net.

Reviewed changes

Copilot reviewed 3 out of 3 changed files in this pull request and generated no comments.

File Description
tui_gateway/transport.py Narrows peer-gone handling, moves JSON serialization out of the lock, and adds the no-flush env knob.
tui_gateway/entry.py Adds configurable shutdown grace and a daemon timer fallback to os._exit(0) on stuck shutdown.
tests/tui_gateway/test_protocol.py Adds regression tests covering closed-stream, encoding/value error re-raise behavior, errno-based peer-gone handling, and no-flush wiring.

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@OutThisLife OutThisLife merged commit 1e326c6 into main Apr 28, 2026
13 of 16 checks passed
@OutThisLife OutThisLife deleted the bb/tui-gateway-write-hardening branch April 28, 2026 22:54
ulasbilgen pushed a commit to ulasbilgen/hermes-adhd-agent that referenced this pull request May 1, 2026
…SIGTERM races (NousResearch#17118)

* fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races

`tui_gateway` reports `tui_gateway_crash.log` traces where the main
thread sits in `sys.stdin` while a worker holds `_stdout_lock` mid-
flush, and SIGTERM then calls `sys.exit(0)` while the lock is still
held — the interpreter shutdown stalls behind the wedged write.

Two narrowly scoped hardenings:

**`tui_gateway/transport.py`**

* Move JSON serialisation outside the lock — long messages no longer
  block sibling writers while we serialise.
* Treat `BrokenPipeError`, `ValueError` ("I/O on closed file") and
  generic `OSError` from both `write` and `flush` as "peer is gone":
  return `False` instead of bubbling, matching what `write_json`'s
  callers in `entry.py` already expect.
* Split `flush` into its own try block so a stuck flush never strands
  a partial write or holds the lock indefinitely on its way out.
* Optional `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip explicit
  `flush()` entirely on environments where a half-closed read pipe
  produces an indefinite kernel-level block.  Default unchanged.

**`tui_gateway/entry.py`**

* `_log_signal` now spawns a 1-second daemon timer that calls
  `os._exit(0)` if the orderly `sys.exit(0)` path is itself stuck
  behind a wedged worker.  Atexit handlers run inside the grace
  window when they can; the timer is the safety net so a deadlocked
  flush no longer strands the gateway process.

Tests:

* `test_write_json_closed_stream_returns_false` — ValueError path.
* `test_write_json_oserror_on_flush_returns_false` — OSError on flush
  must not strand the lock; the write portion still landed before the
  flush failure.
* `test_write_json_no_flush_env_skips_flush` — env knob bypass.

Validation: `scripts/run_tests.sh tests/tui_gateway/test_protocol.py`
(42/42 pass; one pre-existing failure on
`test_session_resume_returns_hydrated_messages` is unrelated to this
change — same `include_ancestors` mock kwarg issue tracked elsewhere).
`scripts/run_tests.sh tests/test_tui_gateway_server.py` 90/90 pass.

* review(copilot): tighten transport hardening comments + test cleanup

* review(copilot): narrow exception capture, configurable grace, simpler no-flush test

* fix(tui-gateway): narrow ValueError to closed-stream; surface UnicodeEncodeError

Copilot review on PR NousResearch#17118: `UnicodeEncodeError` is a ValueError
subclass, so a non-UTF-8 stdout (mismatched PYTHONIOENCODING / locale)
would have been silently swallowed as 'peer gone' under
`except ValueError`.  That hides a real environment bug.

Now:
- UnicodeEncodeError → log with exc_info (warning) and drop the frame
- ValueError where str(e) contains 'closed file' → peer gone, return False
- Any other ValueError → log loudly, drop frame (defensive, but visible)

Same shape applied to flush.  Adds two regression tests.

* fix(tui-gateway): reserve write() False for peer-gone; re-raise programming errors

Round 2 Copilot review on PR NousResearch#17118: `Transport.write()` returning
`False` is documented as 'peer is gone', and `entry.py` reacts by
calling `sys.exit(0)`.  But the implementation also returned False
for non-IO conditions (non-JSON-safe payloads, UnicodeEncodeError,
unrelated ValueErrors), so a programming error or local env bug would
present as a clean disconnect — exactly the diagnosis pain we wanted
to eliminate.

Now:
- `json.dumps` failure → re-raises (TypeError/ValueError surfaces in crash log)
- `BrokenPipeError` → False (peer gone)
- `ValueError('...closed file...')` → False (peer gone)
- `UnicodeEncodeError` and any other ValueError → re-raise
- `OSError` → False (existing IO-failure semantics, debug-logged)

Tests updated to assert the re-raise behaviour and added a
non-serializable-payload regression test.

* fix(tui-gateway): narrow OSError to peer-gone errnos; honest test naming

Round 3 Copilot review on PR NousResearch#17118:

- Docstring claimed False = peer gone, but generic OSError on write/flush
  also returned False — meaning ENOSPC/EACCES/EIO would silently exit.
  Added `_PEER_GONE_ERRNOS = {EPIPE, ECONNRESET, EBADF, ESHUTDOWN, +WSA}`
  and narrowed the OSError handlers; non-peer-gone errnos re-raise.
  Docstring now lists OSError as peer-gone branch with the errno set.
- The `_DISABLE_FLUSH` test was named after the env var but actually
  patched the module constant. Renamed it to reflect the contract being
  tested (skips flush when constant is true) AND added a real
  end-to-end test that sets the env var, reloads transport.py, and
  asserts the constant flips. Cleanup reload restores defaults so
  parallel tests stay isolated.

Self-review (avoid round 4):
- Verified TeeTransport's secondary-swallow stays intentional.
- _log_signal grace path already covered by separate tests.
02356abc pushed a commit to 02356abc/hermes-agent that referenced this pull request May 14, 2026
…SIGTERM races (NousResearch#17118)

* fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races

`tui_gateway` reports `tui_gateway_crash.log` traces where the main
thread sits in `sys.stdin` while a worker holds `_stdout_lock` mid-
flush, and SIGTERM then calls `sys.exit(0)` while the lock is still
held — the interpreter shutdown stalls behind the wedged write.

Two narrowly scoped hardenings:

**`tui_gateway/transport.py`**

* Move JSON serialisation outside the lock — long messages no longer
  block sibling writers while we serialise.
* Treat `BrokenPipeError`, `ValueError` ("I/O on closed file") and
  generic `OSError` from both `write` and `flush` as "peer is gone":
  return `False` instead of bubbling, matching what `write_json`'s
  callers in `entry.py` already expect.
* Split `flush` into its own try block so a stuck flush never strands
  a partial write or holds the lock indefinitely on its way out.
* Optional `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip explicit
  `flush()` entirely on environments where a half-closed read pipe
  produces an indefinite kernel-level block.  Default unchanged.

**`tui_gateway/entry.py`**

* `_log_signal` now spawns a 1-second daemon timer that calls
  `os._exit(0)` if the orderly `sys.exit(0)` path is itself stuck
  behind a wedged worker.  Atexit handlers run inside the grace
  window when they can; the timer is the safety net so a deadlocked
  flush no longer strands the gateway process.

Tests:

* `test_write_json_closed_stream_returns_false` — ValueError path.
* `test_write_json_oserror_on_flush_returns_false` — OSError on flush
  must not strand the lock; the write portion still landed before the
  flush failure.
* `test_write_json_no_flush_env_skips_flush` — env knob bypass.

Validation: `scripts/run_tests.sh tests/tui_gateway/test_protocol.py`
(42/42 pass; one pre-existing failure on
`test_session_resume_returns_hydrated_messages` is unrelated to this
change — same `include_ancestors` mock kwarg issue tracked elsewhere).
`scripts/run_tests.sh tests/test_tui_gateway_server.py` 90/90 pass.

* review(copilot): tighten transport hardening comments + test cleanup

* review(copilot): narrow exception capture, configurable grace, simpler no-flush test

* fix(tui-gateway): narrow ValueError to closed-stream; surface UnicodeEncodeError

Copilot review on PR NousResearch#17118: `UnicodeEncodeError` is a ValueError
subclass, so a non-UTF-8 stdout (mismatched PYTHONIOENCODING / locale)
would have been silently swallowed as 'peer gone' under
`except ValueError`.  That hides a real environment bug.

Now:
- UnicodeEncodeError → log with exc_info (warning) and drop the frame
- ValueError where str(e) contains 'closed file' → peer gone, return False
- Any other ValueError → log loudly, drop frame (defensive, but visible)

Same shape applied to flush.  Adds two regression tests.

* fix(tui-gateway): reserve write() False for peer-gone; re-raise programming errors

Round 2 Copilot review on PR NousResearch#17118: `Transport.write()` returning
`False` is documented as 'peer is gone', and `entry.py` reacts by
calling `sys.exit(0)`.  But the implementation also returned False
for non-IO conditions (non-JSON-safe payloads, UnicodeEncodeError,
unrelated ValueErrors), so a programming error or local env bug would
present as a clean disconnect — exactly the diagnosis pain we wanted
to eliminate.

Now:
- `json.dumps` failure → re-raises (TypeError/ValueError surfaces in crash log)
- `BrokenPipeError` → False (peer gone)
- `ValueError('...closed file...')` → False (peer gone)
- `UnicodeEncodeError` and any other ValueError → re-raise
- `OSError` → False (existing IO-failure semantics, debug-logged)

Tests updated to assert the re-raise behaviour and added a
non-serializable-payload regression test.

* fix(tui-gateway): narrow OSError to peer-gone errnos; honest test naming

Round 3 Copilot review on PR NousResearch#17118:

- Docstring claimed False = peer gone, but generic OSError on write/flush
  also returned False — meaning ENOSPC/EACCES/EIO would silently exit.
  Added `_PEER_GONE_ERRNOS = {EPIPE, ECONNRESET, EBADF, ESHUTDOWN, +WSA}`
  and narrowed the OSError handlers; non-peer-gone errnos re-raise.
  Docstring now lists OSError as peer-gone branch with the errno set.
- The `_DISABLE_FLUSH` test was named after the env var but actually
  patched the module constant. Renamed it to reflect the contract being
  tested (skips flush when constant is true) AND added a real
  end-to-end test that sets the env var, reloads transport.py, and
  asserts the constant flips. Cleanup reload restores defaults so
  parallel tests stay isolated.

Self-review (avoid round 4):
- Verified TeeTransport's secondary-swallow stays intentional.
- _log_signal grace path already covered by separate tests.
dannyJ848 pushed a commit to dannyJ848/hermes-agent that referenced this pull request May 17, 2026
…SIGTERM races (NousResearch#17118)

* fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races

`tui_gateway` reports `tui_gateway_crash.log` traces where the main
thread sits in `sys.stdin` while a worker holds `_stdout_lock` mid-
flush, and SIGTERM then calls `sys.exit(0)` while the lock is still
held — the interpreter shutdown stalls behind the wedged write.

Two narrowly scoped hardenings:

**`tui_gateway/transport.py`**

* Move JSON serialisation outside the lock — long messages no longer
  block sibling writers while we serialise.
* Treat `BrokenPipeError`, `ValueError` ("I/O on closed file") and
  generic `OSError` from both `write` and `flush` as "peer is gone":
  return `False` instead of bubbling, matching what `write_json`'s
  callers in `entry.py` already expect.
* Split `flush` into its own try block so a stuck flush never strands
  a partial write or holds the lock indefinitely on its way out.
* Optional `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip explicit
  `flush()` entirely on environments where a half-closed read pipe
  produces an indefinite kernel-level block.  Default unchanged.

**`tui_gateway/entry.py`**

* `_log_signal` now spawns a 1-second daemon timer that calls
  `os._exit(0)` if the orderly `sys.exit(0)` path is itself stuck
  behind a wedged worker.  Atexit handlers run inside the grace
  window when they can; the timer is the safety net so a deadlocked
  flush no longer strands the gateway process.

Tests:

* `test_write_json_closed_stream_returns_false` — ValueError path.
* `test_write_json_oserror_on_flush_returns_false` — OSError on flush
  must not strand the lock; the write portion still landed before the
  flush failure.
* `test_write_json_no_flush_env_skips_flush` — env knob bypass.

Validation: `scripts/run_tests.sh tests/tui_gateway/test_protocol.py`
(42/42 pass; one pre-existing failure on
`test_session_resume_returns_hydrated_messages` is unrelated to this
change — same `include_ancestors` mock kwarg issue tracked elsewhere).
`scripts/run_tests.sh tests/test_tui_gateway_server.py` 90/90 pass.

* review(copilot): tighten transport hardening comments + test cleanup

* review(copilot): narrow exception capture, configurable grace, simpler no-flush test

* fix(tui-gateway): narrow ValueError to closed-stream; surface UnicodeEncodeError

Copilot review on PR NousResearch#17118: `UnicodeEncodeError` is a ValueError
subclass, so a non-UTF-8 stdout (mismatched PYTHONIOENCODING / locale)
would have been silently swallowed as 'peer gone' under
`except ValueError`.  That hides a real environment bug.

Now:
- UnicodeEncodeError → log with exc_info (warning) and drop the frame
- ValueError where str(e) contains 'closed file' → peer gone, return False
- Any other ValueError → log loudly, drop frame (defensive, but visible)

Same shape applied to flush.  Adds two regression tests.

* fix(tui-gateway): reserve write() False for peer-gone; re-raise programming errors

Round 2 Copilot review on PR NousResearch#17118: `Transport.write()` returning
`False` is documented as 'peer is gone', and `entry.py` reacts by
calling `sys.exit(0)`.  But the implementation also returned False
for non-IO conditions (non-JSON-safe payloads, UnicodeEncodeError,
unrelated ValueErrors), so a programming error or local env bug would
present as a clean disconnect — exactly the diagnosis pain we wanted
to eliminate.

Now:
- `json.dumps` failure → re-raises (TypeError/ValueError surfaces in crash log)
- `BrokenPipeError` → False (peer gone)
- `ValueError('...closed file...')` → False (peer gone)
- `UnicodeEncodeError` and any other ValueError → re-raise
- `OSError` → False (existing IO-failure semantics, debug-logged)

Tests updated to assert the re-raise behaviour and added a
non-serializable-payload regression test.

* fix(tui-gateway): narrow OSError to peer-gone errnos; honest test naming

Round 3 Copilot review on PR NousResearch#17118:

- Docstring claimed False = peer gone, but generic OSError on write/flush
  also returned False — meaning ENOSPC/EACCES/EIO would silently exit.
  Added `_PEER_GONE_ERRNOS = {EPIPE, ECONNRESET, EBADF, ESHUTDOWN, +WSA}`
  and narrowed the OSError handlers; non-peer-gone errnos re-raise.
  Docstring now lists OSError as peer-gone branch with the errno set.
- The `_DISABLE_FLUSH` test was named after the env var but actually
  patched the module constant. Renamed it to reflect the contract being
  tested (skips flush when constant is true) AND added a real
  end-to-end test that sets the env var, reloads transport.py, and
  asserts the constant flips. Cleanup reload restores defaults so
  parallel tests stay isolated.

Self-review (avoid round 4):
- Verified TeeTransport's secondary-swallow stays intentional.
- _log_signal grace path already covered by separate tests.
gweeteve pushed a commit to gweeteve/hermes-agent that referenced this pull request Jun 2, 2026
…SIGTERM races (NousResearch#17118)

* fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races

`tui_gateway` reports `tui_gateway_crash.log` traces where the main
thread sits in `sys.stdin` while a worker holds `_stdout_lock` mid-
flush, and SIGTERM then calls `sys.exit(0)` while the lock is still
held — the interpreter shutdown stalls behind the wedged write.

Two narrowly scoped hardenings:

**`tui_gateway/transport.py`**

* Move JSON serialisation outside the lock — long messages no longer
  block sibling writers while we serialise.
* Treat `BrokenPipeError`, `ValueError` ("I/O on closed file") and
  generic `OSError` from both `write` and `flush` as "peer is gone":
  return `False` instead of bubbling, matching what `write_json`'s
  callers in `entry.py` already expect.
* Split `flush` into its own try block so a stuck flush never strands
  a partial write or holds the lock indefinitely on its way out.
* Optional `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip explicit
  `flush()` entirely on environments where a half-closed read pipe
  produces an indefinite kernel-level block.  Default unchanged.

**`tui_gateway/entry.py`**

* `_log_signal` now spawns a 1-second daemon timer that calls
  `os._exit(0)` if the orderly `sys.exit(0)` path is itself stuck
  behind a wedged worker.  Atexit handlers run inside the grace
  window when they can; the timer is the safety net so a deadlocked
  flush no longer strands the gateway process.

Tests:

* `test_write_json_closed_stream_returns_false` — ValueError path.
* `test_write_json_oserror_on_flush_returns_false` — OSError on flush
  must not strand the lock; the write portion still landed before the
  flush failure.
* `test_write_json_no_flush_env_skips_flush` — env knob bypass.

Validation: `scripts/run_tests.sh tests/tui_gateway/test_protocol.py`
(42/42 pass; one pre-existing failure on
`test_session_resume_returns_hydrated_messages` is unrelated to this
change — same `include_ancestors` mock kwarg issue tracked elsewhere).
`scripts/run_tests.sh tests/test_tui_gateway_server.py` 90/90 pass.

* review(copilot): tighten transport hardening comments + test cleanup

* review(copilot): narrow exception capture, configurable grace, simpler no-flush test

* fix(tui-gateway): narrow ValueError to closed-stream; surface UnicodeEncodeError

Copilot review on PR NousResearch#17118: `UnicodeEncodeError` is a ValueError
subclass, so a non-UTF-8 stdout (mismatched PYTHONIOENCODING / locale)
would have been silently swallowed as 'peer gone' under
`except ValueError`.  That hides a real environment bug.

Now:
- UnicodeEncodeError → log with exc_info (warning) and drop the frame
- ValueError where str(e) contains 'closed file' → peer gone, return False
- Any other ValueError → log loudly, drop frame (defensive, but visible)

Same shape applied to flush.  Adds two regression tests.

* fix(tui-gateway): reserve write() False for peer-gone; re-raise programming errors

Round 2 Copilot review on PR NousResearch#17118: `Transport.write()` returning
`False` is documented as 'peer is gone', and `entry.py` reacts by
calling `sys.exit(0)`.  But the implementation also returned False
for non-IO conditions (non-JSON-safe payloads, UnicodeEncodeError,
unrelated ValueErrors), so a programming error or local env bug would
present as a clean disconnect — exactly the diagnosis pain we wanted
to eliminate.

Now:
- `json.dumps` failure → re-raises (TypeError/ValueError surfaces in crash log)
- `BrokenPipeError` → False (peer gone)
- `ValueError('...closed file...')` → False (peer gone)
- `UnicodeEncodeError` and any other ValueError → re-raise
- `OSError` → False (existing IO-failure semantics, debug-logged)

Tests updated to assert the re-raise behaviour and added a
non-serializable-payload regression test.

* fix(tui-gateway): narrow OSError to peer-gone errnos; honest test naming

Round 3 Copilot review on PR NousResearch#17118:

- Docstring claimed False = peer gone, but generic OSError on write/flush
  also returned False — meaning ENOSPC/EACCES/EIO would silently exit.
  Added `_PEER_GONE_ERRNOS = {EPIPE, ECONNRESET, EBADF, ESHUTDOWN, +WSA}`
  and narrowed the OSError handlers; non-peer-gone errnos re-raise.
  Docstring now lists OSError as peer-gone branch with the errno set.
- The `_DISABLE_FLUSH` test was named after the env var but actually
  patched the module constant. Renamed it to reflect the contract being
  tested (skips flush when constant is true) AND added a real
  end-to-end test that sets the env var, reloads transport.py, and
  asserts the constant flips. Cleanup reload restores defaults so
  parallel tests stay isolated.

Self-review (avoid round 4):
- Verified TeeTransport's secondary-swallow stays intentional.
- _log_signal grace path already covered by separate tests.
Egavasyug pushed a commit to Egavasyug/hermes-agent that referenced this pull request Jun 10, 2026
…SIGTERM races (NousResearch#17118)

* fix(tui-gateway): harden stdio transport against half-closed pipes + SIGTERM races

`tui_gateway` reports `tui_gateway_crash.log` traces where the main
thread sits in `sys.stdin` while a worker holds `_stdout_lock` mid-
flush, and SIGTERM then calls `sys.exit(0)` while the lock is still
held — the interpreter shutdown stalls behind the wedged write.

Two narrowly scoped hardenings:

**`tui_gateway/transport.py`**

* Move JSON serialisation outside the lock — long messages no longer
  block sibling writers while we serialise.
* Treat `BrokenPipeError`, `ValueError` ("I/O on closed file") and
  generic `OSError` from both `write` and `flush` as "peer is gone":
  return `False` instead of bubbling, matching what `write_json`'s
  callers in `entry.py` already expect.
* Split `flush` into its own try block so a stuck flush never strands
  a partial write or holds the lock indefinitely on its way out.
* Optional `HERMES_TUI_GATEWAY_NO_FLUSH=1` env knob to skip explicit
  `flush()` entirely on environments where a half-closed read pipe
  produces an indefinite kernel-level block.  Default unchanged.

**`tui_gateway/entry.py`**

* `_log_signal` now spawns a 1-second daemon timer that calls
  `os._exit(0)` if the orderly `sys.exit(0)` path is itself stuck
  behind a wedged worker.  Atexit handlers run inside the grace
  window when they can; the timer is the safety net so a deadlocked
  flush no longer strands the gateway process.

Tests:

* `test_write_json_closed_stream_returns_false` — ValueError path.
* `test_write_json_oserror_on_flush_returns_false` — OSError on flush
  must not strand the lock; the write portion still landed before the
  flush failure.
* `test_write_json_no_flush_env_skips_flush` — env knob bypass.

Validation: `scripts/run_tests.sh tests/tui_gateway/test_protocol.py`
(42/42 pass; one pre-existing failure on
`test_session_resume_returns_hydrated_messages` is unrelated to this
change — same `include_ancestors` mock kwarg issue tracked elsewhere).
`scripts/run_tests.sh tests/test_tui_gateway_server.py` 90/90 pass.

* review(copilot): tighten transport hardening comments + test cleanup

* review(copilot): narrow exception capture, configurable grace, simpler no-flush test

* fix(tui-gateway): narrow ValueError to closed-stream; surface UnicodeEncodeError

Copilot review on PR NousResearch#17118: `UnicodeEncodeError` is a ValueError
subclass, so a non-UTF-8 stdout (mismatched PYTHONIOENCODING / locale)
would have been silently swallowed as 'peer gone' under
`except ValueError`.  That hides a real environment bug.

Now:
- UnicodeEncodeError → log with exc_info (warning) and drop the frame
- ValueError where str(e) contains 'closed file' → peer gone, return False
- Any other ValueError → log loudly, drop frame (defensive, but visible)

Same shape applied to flush.  Adds two regression tests.

* fix(tui-gateway): reserve write() False for peer-gone; re-raise programming errors

Round 2 Copilot review on PR NousResearch#17118: `Transport.write()` returning
`False` is documented as 'peer is gone', and `entry.py` reacts by
calling `sys.exit(0)`.  But the implementation also returned False
for non-IO conditions (non-JSON-safe payloads, UnicodeEncodeError,
unrelated ValueErrors), so a programming error or local env bug would
present as a clean disconnect — exactly the diagnosis pain we wanted
to eliminate.

Now:
- `json.dumps` failure → re-raises (TypeError/ValueError surfaces in crash log)
- `BrokenPipeError` → False (peer gone)
- `ValueError('...closed file...')` → False (peer gone)
- `UnicodeEncodeError` and any other ValueError → re-raise
- `OSError` → False (existing IO-failure semantics, debug-logged)

Tests updated to assert the re-raise behaviour and added a
non-serializable-payload regression test.

* fix(tui-gateway): narrow OSError to peer-gone errnos; honest test naming

Round 3 Copilot review on PR NousResearch#17118:

- Docstring claimed False = peer gone, but generic OSError on write/flush
  also returned False — meaning ENOSPC/EACCES/EIO would silently exit.
  Added `_PEER_GONE_ERRNOS = {EPIPE, ECONNRESET, EBADF, ESHUTDOWN, +WSA}`
  and narrowed the OSError handlers; non-peer-gone errnos re-raise.
  Docstring now lists OSError as peer-gone branch with the errno set.
- The `_DISABLE_FLUSH` test was named after the env var but actually
  patched the module constant. Renamed it to reflect the contract being
  tested (skips flush when constant is true) AND added a real
  end-to-end test that sets the env var, reloads transport.py, and
  asserts the constant flips. Cleanup reload restores defaults so
  parallel tests stay isolated.

Self-review (avoid round 4):
- Verified TeeTransport's secondary-swallow stays intentional.
- _log_signal grace path already covered by separate tests.
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