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Interested in achieving and sustaining profitable growth for your manufacturing business?
Lean Manufacturing Consultants in Dallas, TX, Serving Houston, San Antonio & across the USA
Based in Dallas, TX, Alphanova Consulting provides expert lean manufacturing consulting services to clients across the United States. We help manufacturers of all sizes reduce operational costs, improve on-time delivery, and boost product quality through proven lean strategies. Whether you’re a local operation or a nationwide enterprise, our manufacturing consultants deliver practical solutions that drive lasting results.
We help manufacturers achieve and sustain increased operational performance so they can grow profit margins by up to 25%. Our unique approach, 15+ years of experience, and track record of delivering results for dozens of manufacturers are among the reasons you should partner with us.
If you are trying to…
Increase capacity
Increase efficiency
Reduce scrap & rework costs
Increase profitability
“Dan led several improvement projects throughout our organization. In each one he was able to coach and challenge our teams on how to improve their own processes. These were not theoretical implementations; at the close of each 3-day session, the team had implemented their ideas in a tangible way to demonstrate the value of their project. I was very impressed with Dan’s ability to address “resistance to change” and the results delivered each time.”
“Our company hired Alphanova Consulting about 9 months ago. Within just a few months, the investment was already paying dividends. Immediate improvements in key metrics began a dramatic positive shift and continue to move north. All of our key metrics started moving in the right direction and continue to improve. Some of the most notable metrics were on-time deliveries, which soared by over 40% while scrap decreased by nearly 70%. Customer complaints were down by over half within the first 6 months.
Alphanova Consulting’s assistance and guidance have helped us navigate some very tough waters and our entire organization is seeing the benefits. Efficiencies are up, backlog & equipment downtime are down and most importantly, profits are up!
I would highly recommend Alphanova Consulting to anyone seeking to improve operations at their facility.”
Business Lean Manufacturing Consultants
Alphanova Consulting is a leading lean manufacturing consulting firm that delivers measurable, long-term results. Our team works closely with manufacturers to streamline operations, eliminate waste, and reduce operational costs by over 20%. Through proven lean strategies, we help drive efficiency across the entire value stream — from the shop floor to supply chain management.
Our manufacturing consulting services are designed to increase on-time delivery to 99% or higher, while significantly improving product quality to 99%+. Whether you need help implementing continuous improvement practices or optimizing production flow, we provide customized solutions that align with your business goals. The outcome is stronger margins, better performance, and sustainable growth.
Alphanova Consulting brings deep industry knowledge, hands-on experience, and a practical approach to every project. We don’t just offer advice — we work side by side with your team to implement solutions that drive real change. Our lean manufacturing consultants are committed to helping you achieve lasting improvements in cost, quality, and delivery.
Is your Manufacturing Business Ready for Growth?
Take our Growth Readiness Assessment to uncover hidden risks, pinpoint high-impact opportunities, and see how your operation stacks up against industry peers. In just 10 minutes, you’ll get actionable insights to drive sustainable, profitable growth.
How we help manufacturers achieve and sustain increased operational performance so they can grow profit margins by up to 25%.
Business Transformation
Overcome your business challenges as we facilitate the transformation of your people, processes and culture.
Business Transformation
Interim Leadership
Maintain momentum and make the right hire when employee turnover affects your plans with our interim support.
Interim Leadership
Acquisitions + Integrations
Maximize the performance of your investments by engaging us to optimize execution.
Acquisitions + IntegrationsWith Dan’s experience, expertise, and guidance in Lean principles we started having weekly Kaizens with our teams. Dan led our team in a full value stream mapping of our production line. Dan not only led our teams but helped teach our leadership Lean principles and optimum ways to facilitate Kaizens. Over the last year under Dan’s leadership / guidance we have made tremendous strides. We are better than green in defects per 1,000 hours, we have reduced our total defect / withhold tag count by 80% from 300 to 65 (7 consecutive month over months of improvements and still improving) and our customers perception has turned around and we are now having positive schedule gains every week.”
“We hired Alphanova Consulting just a year ago. Within three months they had become a profit center and not a cost. Key metrics all started moving in the right direction and continue to improve. On-Time Deliveries improved by 42%, Scrap decreased by 69%, and Customer Complaints decreased by 53% within the first year. These improvements had a significant impact on our bottom line. We now have the metrics to improve in all areas of the business with solid and current data. Our leaders are growing, and our culture is improving significantly as we compete in this tough environment thanks in great part to Alphanova Consulting’s assistance and guidance. Highly recommend their services if you want to improve your manufacturing business.”
About Alphanova Consulting
Hi, my name is Dan Burgos
We are consultants who work with manufacturers who are tired of dealing with quality problems, and inefficient processes. Our expertise will help you achieve profitable growth – even if you:
Tried making improvements yourself
Have not seen results from other consultants
Are too busy to make improvements
READY TO GROW YOUR MANUFACTURING BUSINESS PROFITABLY?
We help manufacturers achieve and sustain operational costs reductions of 20%+, improve on-time delivery to 99%+, and reduce defects to improve product quality to 99%+. These changes help our clients grow company profit margins by up to 25%. Partner with Alphanova Consulting — your expert lean manufacturing consulting company. Contact us today.