Your Complete Packaging Line Software Solution –Quality, Compliance & Efficiency
Your Complete Packaging
Line Software Solution –Quality, Compliance & Efficiency

Empowering Manufacturers To
Eliminate Packaging & Coding Mistakes

Xact Control is a software-based solution that operates entirely within your internal network environment. We differentiate ourselves from our competitors by being a software-based system, sitting on your existing network and utilising existing user interfaces. This removes the need for expensive bespoke hardware.

Unlike SaaS platforms that rely on external servers or cloud connectivity, all data remains on-site under your control. This architecture removes exposure to external access points and significantly reduces the risk of third-party data breaches, while also ensuring consistent performance and low latency.

Don’t let a small error turn into a major recall. Our market-leading automation keeps your processes accurate and compliant.

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Right Date Code, Batch Code, Lot Code, Labels, and Packaging supported by powerful data analytics.

Our powerful software provides a single source of truth, helping you prevent coding and packaging errors, minimise manual checks, and optimise the performance of your packaging line equipment.

Where Do You Want to Start Your Transformation?

Autocoding Systems

Automate the application of vital product information.

  • Ensure correct product information such as batch and/or date code
  • Ensure correct label applied
  • Ensure correct packaging
  • Ensure correct product

Line Automation

Integrate with existing production systems and controls.

  • Remove manual machine set up (or automate machine set up)
  • Remove manual data input errors (or automate data input)

Traceability Software and Quality Control

Traceability software that equips you with user-configurable options for recording and capturing data and storing in audit ready reports.

  • Industry specific audit reports
  • Automatic report generation
  • Electronic data capture
  • Automated quality checks
  • Electronically record quality checks
  • Alarms or line stops when a process goes out of specification

Production Line Monitoring

Capture real-time data from your production lines.

  • Production reports
  • Automated notifications
  • Production data displayed in real-time
  • Digital KPI monitoring
  • Real-time production monitoring
  • Paperless quality checks

GS1 QR Codes

Seamless data transmission from your enterprise resource planning system to your industrial processes.

  • Automatically create GS1 Codes
  • Automatically set up and print GS1 codes
  • Verify QR code is correct in content and quality
  • Unique every time QR codes for digital product passport and return schemes

Production Quality

Time spent on admin is time away from controlling quality.

  • Paperless Quality check
  • Paperless Quality reports
  • Paperless Checklists
  • Remote access to production data
  • Remote notification if a line is underperforming

Manufacturing Audit Solutions

Use end-to-end traceability and leverage data analytics to make informed business decisions.

  • End to end traceability
  • Collect real time data
  • Paperless audit reports

OEE Data Capture

Xact Controls OEE/Operational Efficiency dashboard and reports deliver automated, precise, real-time data.

  • Live reporting
  • Data analysis
  • Downtime reporting
  • OEE Improvement

ERP Integration

Seamless data transmission from your enterprise resource planning system to your industrial processes.

  • Remove multiple points of manual data entry
  • Recipe/BOM Control
  • Right product and packaging consumed

Do You Have a Custom Requirement?

Our expert team is on hand to assist with any questions that you may have.

Where Do You Want to Start Your Transformation?

Autocoding Systems

Automate the application of vital product information.

  • Ensure correct product information such as batch and/or date code
  • Ensure correct label applied
  • Ensure correct packaging
  • Ensure correct product

Line Automation

Integrate with existing production systems and controls.

  • Remove manual machine set up (or automate machine set up)
  • Remove manual data input errors (or automate data input)

Traceability Software and Quality Control

Traceability software that equips you with user-configurable options for recording and capturing data and storing in audit ready reports.

  • Industry specific audit reports
  • Automatic report generation
  • Electronic data capture
  • Automated quality checks
  • Electronically record quality checks
  • Alarms or line stops when a process goes out of specification

Production Line Monitoring

Capture real-time data from your production lines.

  • Production reports
  • Automated notifications
  • Production data displayed in real-time
  • Digital KPI monitoring
  • Real-time production monitoring
  • Paperless quality checks

GS1 QR Codes

Seamless data transmission from your enterprise resource planning system to your industrial processes.

  • Automatically create GS1 Codes
  • Automatically set up and print GS1 codes
  • Verify QR code is correct in content and quality
  • Unique every time QR codes for digital product passport and return schemes

Production Quality

Time spent on admin is time away from controlling quality.

  • Paperless Quality check
  • Paperless Quality reports
  • Paperless Checklists
  • Remote access to production data
  • Remote notification if a line is underperforming

Manufacturing Audit Solutions

Use end-to-end traceability and leverage data analytics to make informed business decisions.

  • End to end traceability
  • Collect real time data
  • Paperless audit reports

OEE Data Capture

Xact Controls OEE/Operational Efficiency dashboard and reports deliver automated, precise, real-time data.

  • Live reporting
  • Data analysis
  • Downtime reporting
  • OEE Improvement

ERP Integration

Seamless data transmission from your enterprise resource planning system to your industrial processes.

  • Remove multiple points of manual data entry
  • Recipe/BOM Control
  • Right product and packaging consumed

Do You Have a Custom Requirement?

Our expert team is on hand to assist with any questions that you may have.

Not sure which solution is right for your operation? What are you looking to do?

Automatically select a program, start up and shutdown machinery in production, print, and packaging plants from a single interface.

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Integrate with factory networks, ERP, MRP, production planning systems, and SQL databases.

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Automate the application of vital product information such as batch and daqte code, 2D and QR Codes.

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Using a camera or scanner, validate the correct product or packaging has been used and correct product information has been applied.

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Understand how a line is running via line performance and OEE monitoring.

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Switch all production paper checklists to paperless reports.

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Store all production data on a server in easy to access audit ready reports in a format that works for you and your auditor.

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The browser-based system can be accessed from any computer or tablet anywhere in or out of a client’s plant.

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Email and text notification if a line is in error or underperforming.

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Polytag has worked with Xact since 2017, collaborating on diverse projects that demand inventive solutions. The dedication and professionalism of the Xact team have led to a number of successful projects, each requiring innovative problem-solving.

– Rosa Knox-Bradley, Project Manager, Polytag

Xact has been working with Vitafoam for at least 20 years. Throughout this period the knowledge and ability of all concerned has been of the highest order. Attention to detail at all levels along with a willingness to provide guidance and expertise has made the working relationship engaging and fruitful.

– Jez Wadd, Project Manager, Vitafoam

Xact have worked with Kingspan over a number of years on various specific projects requiring bespoke development. The work proved successful, with Xact playing their part in enabling us to deliver projects ahead of time.

– Josh Sanji, Site Engineering Manager, Kingspan Steel Building Solutions

Testimonials

We’ve helped a wide range of operations improve productivity.

Why Choose Xact?

Trusted in Packing and Marking for Over 45 Years

We have decades of experience and believe in working in partnership with our customers to understand their business needs to deliver the right solution first time every time. Our solutions are supported 24/7 support via our in-house and field-based team of experts delivering exceptional customer support.

Innovation
Experience
Customer Service
Sustainability
Support
Technology

Xact Solutions

Xact Control is part of Xact Solutions. Did you know we don’t just deliver best in class software solutions? As exclusive and long-term partners of world-leading manufacturers Giro and Matthews Marking Systems, our range of industry-leading technologies coupled with our in-house and field-based expertise for pre and after-sales support, sets us apart from our competitors. From the latest product coding and identification technologies to the most sustainable fresh produce packaging solutions on the market, we are always at the forefront of the latest innovations.

Our Valued Clients

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Polytag's logo

Our Valued Partners