Course Chapters
- 1ESP Expert - Pump Part 1Media Type: Scorm
Pump is divided into 3 parts.
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Pump design is the foundation of ESP performance, and this three-part module provides a comprehensive examination of the eight critical design elements that determine how effectively an ESP pump operates in the field. You will explore stage geometry, stage count, materials, bearing configurations, shaft design, housing types, and construction strategies. The course combines theoretical knowledge with practical field application, empowering participants to design pumps that withstand the challenges of abrasive, high-temperature, or gas-laden environments.
These modules also highlight failure mechanisms linked to poor design choices and introduce design workflows that optimize system reliability and run life. Whether you're building new systems or troubleshooting underperforming ones, this deep dive into pump mechanics prepares you to deliver long-term performance in varied well conditions.
Duration: 6 hours (combined)
What you will learn:
- How each of the eight pump design elements affects performance and failure risk
- Tradeoffs in selecting materials and configurations for different applications
- Fluid dynamics within stage design and its impact on lift and efficiency
- How to identify early signs of pump wear or imbalance due to poor design
Pre-requisites: Basic familiarity with artificial lift systems is recommended. Suggested courses:
- 2ESP Expert - Pump Part 2Media Type: Scorm
Pump is divided into 3 modules.
-------------------
Pump design is the foundation of ESP performance, and this three-part module provides a comprehensive examination of the eight critical design elements that determine how effectively an ESP pump operates in the field. You will explore stage geometry, stage count, materials, bearing configurations, shaft design, housing types, and construction strategies. The course combines theoretical knowledge with practical field application, empowering participants to design pumps that withstand the challenges of abrasive, high-temperature, or gas-laden environments.
These modules also highlight failure mechanisms linked to poor design choices and introduce design workflows that optimize system reliability and run life. Whether you're building new systems or troubleshooting underperforming ones, this deep dive into pump mechanics prepares you to deliver long-term performance in varied well conditions.
Duration: 6 hours (combined)
What you will learn:
- How each of the eight pump design elements affects performance and failure risk
- Tradeoffs in selecting materials and configurations for different applications
- Fluid dynamics within stage design and its impact on lift and efficiency
- How to identify early signs of pump wear or imbalance due to poor design
Pre-requisites: Basic familiarity with artificial lift systems is recommended - 3ESP Expert - Pump Part 3Media Type: Scorm
Pump is divided into 3 modules.
-------------------
Pump design is the foundation of ESP performance, and this three-part module provides a comprehensive examination of the eight critical design elements that determine how effectively an ESP pump operates in the field. You will explore stage geometry, stage count, materials, bearing configurations, shaft design, housing types, and construction strategies. The course combines theoretical knowledge with practical field application, empowering participants to design pumps that withstand the challenges of abrasive, high-temperature, or gas-laden environments.
These modules also highlight failure mechanisms linked to poor design choices and introduce design workflows that optimize system reliability and run life. Whether you're building new systems or troubleshooting underperforming ones, this deep dive into pump mechanics prepares you to deliver long-term performance in varied well conditions.
Duration: 6 hours (combined)
What you will learn:
- How each of the eight pump design elements affects performance and failure risk
- Tradeoffs in selecting materials and configurations for different applications
- Fluid dynamics within stage design and its impact on lift and efficiency
- How to identify early signs of pump wear or imbalance due to poor design
Pre-requisites: Basic familiarity with artificial lift systems is recommended - 4ESP Expert - IntakeMedia Type: Scorm
Intake
This module addresses one of the most persistent problems in ESP systems: gas interference. You will examine the design, function, and limitations of standard intake sections, gas separators, and gas handling devices. The session also emphasizes how separation efficiency can dramatically impact pump reliability, system efficiency, and well uptime.
Practical field examples will show how poor intake configuration can lead to gas lock, reduced flowrates, and mechanical degradation. You'll walk away with the ability to analyze well conditions and apply the appropriate intake solution for minimizing gas-related disruptions.
Duration: 4 hours
What you will learn:
- ESP intake section fundamentals and common variations
- How gas separator designs impact separation efficiency
- Effects of free gas and GOR on pump system stability
- Diagnostic tools for identifying intake-related performance issues
Pre-requisites: Knowledge of pump function (ESP Expert - Pump) is recommended - 5ESP Expert - ProtectorMedia Type: Scorm
Protector
The protector plays a vital role in shielding the motor and managing internal system pressures. This module focuses on the five essential functions of ESP protectors: pressure equalization, barrier protection, thrust control, torque management, and motor oil reservoir buffering.
Participants will evaluate the advantages and limitations of common protector types, including Bellows, Labyrinth, and Positive Seal designs. You will explore real-world failure cases and learn design selection strategies to match downhole pressures, fluid properties, and environmental constraints.
Duration: 4 hours
What you will learn:
- Mechanical and thermal functions of ESP protectors
- Differences between protector types and when to apply them
- How to size and configure protectors based on thrust and pressure variables
- Common protector failure modes and mitigation techniques
Pre-requisites: General understanding of ESP mechanics (ESP Expert: Pump and Intake) is recommended - 6ESP Expert - MotorMedia Type: Scorm
Motor
This module provides a deep technical dive into the heart of the ESP system: the motor. You will learn how electrical and thermal characteristics of motors determine overall ESP performance, including insulation class, power ratings, current load, and voltage tolerance.
From managing heat transfer to interpreting motor derating curves, this course equips you with the insights necessary to specify, operate, and troubleshoot motors in both conventional and extreme environments.
Motor sizing will answer the questions of safety factors, what the limitations are and how to select the correct HP, voltage and current rating for your ESP design.
Duration: 6 hours
What you will learn:
- Motor construction, cooling, and electrical performance fundamentals
- Torque and voltage considerations in system sizing
- Heat management and insulation limitations
- Strategies to improve motor reliability under varying loads
Pre-requisites: ESP mechanics (ESP Expert: Pump, Intake, and Protector) and basic electrical knowledge is helpful. - 7ESP Expert - GaugeMedia Type: Scorm
Gauge
Downhole sensors are essential to modern ESP operations, allowing real-time monitoring and diagnostics. In this module, you will learn how ESP gauges collect and transmit data such as pressure, temperature, and vibration without needing a dedicated data line.
You will also review common telemetry issues, how to troubleshoot them, and how to leverage sensor data to detect system inefficiencies and prevent downtime. The course connects gauge data with practical performance decisions across a well's lifecycle.
Duration: 4 hours
What you will learn:
- Types of sensors and gauge integration methods
- Data transmission reliability and troubleshooting practices
- Using downhole data for system diagnostics and optimization
- Maximizing sensor value through surface interpretation
Pre-requisites: Familiarity ESP motor (ESP Expert - Motor) function is recommended - 8ESP Expert - CableMedia Type: Scorm
Cable
ESP cables are critical for power delivery and among the most common points of system failure. This module explores how to design and select cable systems that resist corrosion, thermal stress, and mechanical damage during installation and production.
Participants will review cable anatomy, insulation ratings, armoring, and connection systems, along with common failure patterns observed in the field. The session emphasizes preventative strategies and reliable configuration techniques.
Duration: 4 hours
What you will learn:
- Electrical and mechanical aspects of ESP cable design
- Cable sizing, insulation classes, and armor types
- Causes of cable failure during deployment or operation
- Field-proven handling and installation practices
Pre-requisites: Prior experience with ESP systems or general cable concerns in an oil well is beneficial - 9ESP Expert - Surface EquipmentMedia Type: Scorm
Surface Equipment
The ESP’s surface equipment directly controls power delivery, start-up behavior, and performance stability. In this module, you will explore how transformers, switchboards, VSDs, and motor controllers work together to manage system behavior in real-time.
You’ll gain hands-on understanding of harmonics, voltage imbalance, and grounding problems, and how these surface-level issues affect downhole ESP integrity. The session includes practical guidance on troubleshooting, tuning, and optimizing surface equipment.
Duration: 5 hours
What you will learn:
- Power flow through surface control architecture
- VSD configuration and harmonic filtering principles
- Surface diagnostics and failure tracing
- Designing surface systems for operational flexibility and safety
Pre-requisites: Electrical systems knowledge recommended; field familiarity with ESP power delivery helpful
Credits
Earn credits by completing this course3.3 CEU credits33 PDH creditsSpeakers
