{"id":61385,"date":"2024-03-20T08:00:00","date_gmt":"2024-03-20T02:30:00","guid":{"rendered":"https:\/\/ye1o34zhk8.onrocket.site\/?p=61385"},"modified":"2024-03-20T07:38:57","modified_gmt":"2024-03-20T02:08:57","slug":"plc-logic-example","status":"publish","type":"post","link":"https:\/\/instrumentationtools.com\/plc-logic-example\/","title":{"rendered":"PLC Logic Example on Multiple Switches and Motors"},"content":{"rendered":"\n<p>Learn the PLC logic example on multiple switches and motors with the ladder diagram.<\/p>\n\n\n\n<p>This <a href=\"https:\/\/instrumentationtools.com\/double-acting-pneumatic-cylinder\/\" target=\"_blank\" rel=\"noreferrer noopener\">PLC logic example<\/a> is prepared for the engineering students to learn and practice the ladder logic. The design of the same PLC program for industrial usage will be different.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-plc-logic-example\">PLC Logic Example<\/h2>\n\n\n\n<p><strong>Problem Statement<\/strong>:<\/p>\n\n\n\n<p>Design a PLC ladder logic for the following application.<\/p>\n\n\n\n<p>There is a use of four toggle switches to control four motors.<\/p>\n\n\n\n<p>If Switch 1 is ON, then Motor I will be ON.<\/p>\n\n\n\n<p>If Switch 2 is ON, then Motor I and Motor II will be ON.<\/p>\n\n\n\n<p>If Switch 3 is ON, then Motor I, Motor II, and Motor III will be ON.<\/p>\n\n\n\n<p>If Switch 4 is ON, then Motor I, Motor II, Motor III, and Motor IV will be ON.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-plc-logic-video\">PLC Logic Video<\/h2>\n\n\n\n<p>We explained the above PLC example logic in the below video. Follow the step-by-step procedure prepared for the <a href=\"https:\/\/instrumentationtools.com\/intouch-scada-training-course\/\" target=\"_blank\" rel=\"noreferrer noopener\">beginners<\/a>.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Example of Multi-Switch to Multi-Motor Program in PLC Programming\" width=\"1240\" height=\"698\" src=\"https:\/\/www.youtube.com\/embed\/j76E9dTzt3A?list=PLI78ZBihrkE0ZVlkNdJgp01MRjJATKMnE\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-inputs-of-plc\">Inputs of PLC<\/h2>\n\n\n\n<p>The list of the digital inputs for this PLC logic is mentioned below.<\/p>\n\n\n\n<p>Switch 1: I0.0<\/p>\n\n\n\n<p>Switch 2: I0.1<\/p>\n\n\n\n<p>Switch 3: I0.2<\/p>\n\n\n\n<p>Switch 4: I0.3<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-outputs-of-plc\">Outputs of PLC<\/h2>\n\n\n\n<p>The required digital outputs are listed below.<\/p>\n\n\n\n<p>Motor 1: Q0.0<\/p>\n\n\n\n<p>Motor 2: Q0.1<\/p>\n\n\n\n<p>Motor 3: Q0.2<\/p>\n\n\n\n<p>Motor 4: Q0.3<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-multiple-switches-and-motors-ladder-logic\">Multiple Switches and Motors Ladder Logic<\/h2>\n\n\n\n<p>Here is the PLC logic for the given problem statement.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2024\/03\/PLC-Logic-Example-on-Multiple-Switches-and-Motors.png\" alt=\"PLC Logic Example on Multiple Switches and Motors\" class=\"wp-image-61387\"\/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-program-explained\">Program Explained<\/h2>\n\n\n\n<p>For this example, we used <a href=\"https:\/\/instrumentationtools.com\/free-schneider-plc-training\/\" target=\"_blank\" rel=\"noreferrer noopener\">Schneider PLC<\/a> software for programming.<\/p>\n\n\n\n<p>In the above PLC program, we have used Normal Open Contact for Switch 1 (I0.0), Switch 2 (I0.1), Switch 3 (I0.2) and Switch 4 (I0.3)<\/p>\n\n\n\n<p>Switch 1, Switch 2, Switch 3, and Switch 4 are connected in parallel for <a href=\"https:\/\/instrumentationtools.com\/control-speed-of-induction-motor\/\" target=\"_blank\" rel=\"noreferrer noopener\">Motor<\/a> 1, thus implementing OR logic gate.<\/p>\n\n\n\n<p>For Motor 2, inputs switch 2, switch 3, and switch 4 are connected in parallel, thus implementing OR logic gate.<\/p>\n\n\n\n<p>Switch 3 and switch 4 are implementing OR logic gate i.e., connected in parallel for Motor 3.<\/p>\n\n\n\n<p>Only Switch 4 is connected to Motor 4.<\/p>\n\n\n\n<p>For Motor 1 to be ON, either Switch 1 or Switch 2 or Switch 3 or Switch 4 should be ON.<\/p>\n\n\n\n<p>To turn ON Motor 2, either Switch 2 or Switch 3 or Switch 4 should be ON.<\/p>\n\n\n\n<p>When <a href=\"https:\/\/instrumentationtools.com\/thyristors-switching-two-transistor-model-advantage-applications\/\" target=\"_blank\" rel=\"noreferrer noopener\">Switch<\/a> 3 or Switch 4 is ON, then Motor 3 will turn ON.<\/p>\n\n\n\n<p>Motor 4 will turn ON when Switch 4 is turned ON.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-plc-simulation-results\">PLC Simulation Results<\/h2>\n\n\n\n<p>Next, we will see the <a href=\"https:\/\/instrumentationtools.com\/automatic-door-operation-plc-programming\/\" target=\"_blank\" rel=\"noreferrer noopener\">PLC simulation<\/a> results with different input switch ON and OFF combinations.<\/p>\n\n\n\n<p><strong>When Switch 1 is ON<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1342\" height=\"883\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2024\/03\/PLC-Ladder-Logic-for-Four-Motors-drive-Simultaneously.png\" alt=\"PLC Ladder Logic for Four Motors drive Simultaneously\" class=\"wp-image-61388\"\/><\/figure>\n\n\n\n<p>When the toggle switch 1 is turned ON, the current flows through it (here we are using the term &#8220;Current&#8221; in case of an <a href=\"https:\/\/instrumentationtools.com\/electrical-circuits-objective-questions-and-answers\/\" target=\"_blank\" rel=\"noreferrer noopener\">electrical circuit<\/a>, so here you can assume it as &#8220;Current&#8221; or simply call it as &#8220;Signal&#8221;).<\/p>\n\n\n\n<p>As a result, Motor 1 gets ON. Other motors will remain OFF because Switch 1 is not connected to them.<\/p>\n\n\n\n<p><strong>When Switch 2 is ON<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1342\" height=\"876\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2024\/03\/Multiple-Switches-and-Motors-Ladder-Diagram.png\" alt=\"Multiple Switches and Motors Ladder Diagram\" class=\"wp-image-61389\"\/><\/figure>\n\n\n\n<p>The <a href=\"https:\/\/instrumentationtools.com\/difference-between-overcurrent-and-overload\/\" target=\"_blank\" rel=\"noreferrer noopener\">current<\/a> will flow through switch 2 when it is turned ON that will turn ON Motor 1 and Motor 2. It is so because switch 2 is connected to Motor 1 and Motor 2 only.<\/p>\n\n\n\n<p><strong>When Switch 3 is ON<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1342\" height=\"887\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2024\/03\/How-can-we-make-the-ladder-logic-for-a-toggle-switch.png\" alt=\"How can we make the ladder logic for a toggle switch\" class=\"wp-image-61390\"\/><\/figure>\n\n\n\n<p>When Switch 3 is turned ON, the current flows through it that will turn ON three motors i.e., Motor 1, Motor 2 and Motor 3. The input switch 3 is connected to these <a href=\"https:\/\/instrumentationtools.com\/plc-best-practices-validate-and-alert-for-paired-inputs-outputs\/\" target=\"_blank\" rel=\"noreferrer noopener\">outputs<\/a> only. Motor 4 will remain OFF as Switch 3 is not connected to it.<\/p>\n\n\n\n<p><strong>When Switch 4 is ON<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1340\" height=\"880\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2024\/03\/PLC-Fundamentals-and-Examples.png\" alt=\"PLC Fundamentals and Examples\" class=\"wp-image-61391\"\/><\/figure>\n\n\n\n<p>Switch 4 will turn ON all the motors when turned ON. Switch 4 is connected to all the motors, when turned ON, Motor 2, Motor 2, Motor 3 and Motor 4 will turn ON.<\/p>\n\n\n\n<p>If you liked this article, then please subscribe to our <a href=\"http:\/\/youtube.com\/instrumentationtools?sub_confirmation=1\" target=\"_blank\" rel=\"noreferrer noopener\">YouTube Channel<\/a> for PLC and SCADA video tutorials. <\/p>\n\n\n\n<p>You can also follow us on <a href=\"https:\/\/www.facebook.com\/instrumentationtoolss\" target=\"_blank\" rel=\"noreferrer noopener\">Facebook<\/a> and <a href=\"https:\/\/twitter.com\/InstTools\" target=\"_blank\" rel=\"noreferrer noopener\">Twitter<\/a> to receive daily updates.<\/p>\n\n\n\n<p id=\"h-read-next\"><strong>Read Next:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/instrumentationtools.com\/siemens-tdc\/\" target=\"_blank\" rel=\"noreferrer noopener\">Siemens Control System (TDC)<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/electrical-diagram-into-plc-program\/\" target=\"_blank\" rel=\"noreferrer noopener\">Electrical Diagram into PLC Program<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/how-to-choose-a-plc-for-new-project-criteria-for-selection-of-plc\/\" target=\"_blank\" rel=\"noreferrer noopener\">How to Choose a PLC for a Project?<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/plc-example-to-control-leds-via-switches\/\" target=\"_blank\" rel=\"noreferrer noopener\">PLC Example to Control LEDs Via Switches<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/siemens-communication-between-plcs\/\" target=\"_blank\" rel=\"noreferrer noopener\">Siemens Communication using I-Device<\/a><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Learn the PLC logic example on multiple switches and motors with the ladder diagram.<\/p>\n","protected":false},"author":1,"featured_media":61387,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_mo_disable_npp":"","footnotes":""},"categories":[6],"tags":[6212,96170,87570,8315,87567,87568,87569,42561,87571,40976,3228,87566,87565,88184],"class_list":{"0":"post-61385","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-plc","8":"tag-plc-example","9":"tag-plc-example-for-motor","10":"tag-plc-example-ladder-programs","11":"tag-plc-example-problems","12":"tag-plc-example-programs","13":"tag-plc-example-programs-pdf","14":"tag-plc-example-projects","15":"tag-plc-example-questions","16":"tag-plc-example-tutorial","17":"tag-plc-example-with-switches","18":"tag-plc-examples","19":"tag-plc-examples-pdf","20":"tag-plc-examples-with-ladder-logic","21":"tag-plc-examples-with-ladder-logic-pdf"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium 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