{"id":52413,"date":"2021-01-03T12:09:45","date_gmt":"2021-01-03T06:39:45","guid":{"rendered":"https:\/\/ye1o34zhk8.onrocket.site\/?p=52413"},"modified":"2023-10-17T15:19:13","modified_gmt":"2023-10-17T09:49:13","slug":"sil-verification","status":"publish","type":"post","link":"https:\/\/instrumentationtools.com\/sil-verification\/","title":{"rendered":"Basic Terms used in SIL Verification"},"content":{"rendered":"\n<p><strong>This article elaborates on the basic definition and use of HFT, SFF, and PFDavg terms which are widely used during the SIL verification process.<\/strong><\/p>\n\n\n\n<p>IEC 61511 defines the safety life cycle where in SIL verification is part of phase 4 (SIS design and engineering). <\/p>\n\n\n\n<p>Before this step Hazard and risk analysis, allocation of safety functions to protection layers, SIS safety requirement specification phases are completed.<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-vivid-red-color has-text-color\" id=\"h-sil-safety-integrity-level\">SIL (Safety Integrity Level)<\/h2>\n\n\n\n<p>A quantitative target for measuring the level of safety in a process. <\/p>\n\n\n\n<p>Defining a target <a href=\"https:\/\/instrumentationtools.com\/safety-integrity-level\/\" target=\"_blank\" rel=\"noreferrer noopener\">SIL level<\/a> for the process should be based on the assessment of the likelihood that an incident will occur and the consequences of the incident.<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-vivid-red-color has-text-color\" id=\"h-hft-hardware-fault-tolerance\">HFT (Hardware Fault Tolerance)<\/h2>\n\n\n\n<p><strong>HFT is the ability of equipment to continue to perform the required function in presence of faults or errors. <\/strong><\/p>\n\n\n\n<p>HFT of device indicates the quality of safety system.<\/p>\n\n\n\n<p><strong>HFT is N<\/strong> means N+1 faults could result into loss of entire safety function.<\/p>\n\n\n\n<p><strong>HFT is 0<\/strong> means 1 fault can cause loss of entire safety function <\/p>\n\n\n\n<p>(e.g. 1oo1 pressure transmitter used in SIF). Loss of this transmitter will result in the loss of the entire safety loop.<\/p>\n\n\n\n<p><strong>HFT is 1<\/strong> means 2 faults can cause loss of entire safety function <\/p>\n\n\n\n<p>(e.g. 1oo2 voting)<\/p>\n\n\n\n<p>Following table illustrate the HFT of various <a href=\"https:\/\/instrumentationforum.com\/t\/sis-voting-system\/9374\" target=\"_blank\" rel=\"noreferrer noopener\">voting<\/a> configuration. So the HFT of XooY = Y-X<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"865\" height=\"471\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/HFT-and-Voting-correlation-in-SIL.png\" alt=\"HFT and Voting correlation in SIL\" class=\"wp-image-52415\"\/><\/figure>\n\n\n\n<p><strong>Table 1 : <\/strong>HFT and Voting correlation table<\/p>\n\n\n\n<p>Please be aware that HFT is not synonyms to redundant devices. <a href=\"https:\/\/instrumentationtools.com\/voting-logic-safety-instrumented-system\/\" target=\"_blank\" rel=\"noreferrer noopener\">2oo2<\/a> configuration is also redundant but fault-tolerant.<\/p>\n\n\n\n<p>Higher HFT number will help to achieve higher SIL level of equipment.<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-vivid-red-color has-text-color\" id=\"h-sff-safe-failure-function\">SFF (Safe Failure Function)<\/h2>\n\n\n\n<p><strong>SFF is basically measure of effectiveness of built-in diagnosis of device.<\/strong><\/p>\n\n\n\n<p>Any failure that occurs would be of two types:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Safe failure (\u03bb<sub>S <\/sub>)and <\/li>\n\n\n\n<li>Dangerous failure (\u03bb<sub>D<\/sub>). <\/li>\n<\/ol>\n\n\n\n<p>Further, this failure can be detected by means of diagnosis or remain undetected. Be afraid of Dangerous Undetected failure (because it is neither safe nor detected by any means of diagnosis)<\/p>\n\n\n\n<p><strong>Safe failure fraction<\/strong> is the ratio of safe failures(\u03bb<sub>s <\/sub>=\u03bb<sub>SD<\/sub> + \u03bb<sub>SU<\/sub>), plus dangerous detected failures(\u03bb<sub>DU<\/sub>), divided by the total failure.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1052\" height=\"520\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/Safe-failure-fraction.png\" alt=\"Safe failure fraction\" class=\"wp-image-52419\"\/><\/figure>\n\n\n\n<p>Higher the SFF means higher the built-in diagnostic coverage of device, this will help to claim reasonably high SIL level of device.<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-vivid-red-color has-text-color\" id=\"h-architectural-constraints\">Architectural Constraints<\/h2>\n\n\n\n<p>Architectural constraints are limitations that are imposed on the hardware selected to implement a <a href=\"https:\/\/instrumentationtools.com\/safety-instrumented-functions\/\" target=\"_blank\" rel=\"noreferrer noopener\">safety instrumented function<\/a>, regardless of the performance calculated for a subsystem (e.g PFDavg).<strong>&nbsp;<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1202\" height=\"556\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/Safe-Failure-Fraction-SFF.png\" alt=\"Safe Failure Fraction  (SFF)\" class=\"wp-image-52416\"\/><\/figure>\n\n\n\n<p><strong>Table 2 : Architectural constraints for type A subsystems \u2013 Route 1H<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1205\" height=\"556\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/Hardware-Fault-Tolerance-HFT.png\" alt=\"Hardware Fault Tolerance (HFT)\" class=\"wp-image-52417\"\/><\/figure>\n\n\n\n<p><strong>Table 3 : Architectural constraints for type B subsystems \u2013 Route 1H<\/strong><\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-type-a-devices\">Type A devices<\/h3>\n\n\n\n<p>Type A devices are considered to be \u2018simple\u2019 devices with known failure modes. <\/p>\n\n\n\n<p><strong>Examples:<\/strong> <\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Valve, <\/li>\n\n\n\n<li>Relay, <\/li>\n\n\n\n<li>RTD, <\/li>\n\n\n\n<li>Thermocouple, <\/li>\n\n\n\n<li>Solenoid, <\/li>\n\n\n\n<li>limit switches, etc.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"h-type-b-devices\">Type B devices<\/h3>\n\n\n\n<p>Type B devices are considered relatively \u2018complex\u2019 devices with unknown failure modes.<\/p>\n\n\n\n<p>Essentially, anything with a microprocessor is considered type B. <\/p>\n\n\n\n<p><strong>Examples: <\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Smart transmitters, <\/li>\n\n\n\n<li>Valve positioners, <\/li>\n\n\n\n<li>Programmable logic controller (PLC), <\/li>\n\n\n\n<li>Distributed control system (DCS), <\/li>\n\n\n\n<li>machine monitoring system (MMS) are considered as type B devices.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading has-vivid-red-color has-text-color\" id=\"h-average-probability-of-failure-on-demand\">Average Probability of Failure on Demand<\/h2>\n\n\n\n<p>PFDavg (the average Probability of Failure on Demand) is the probability that a system will fail dangerously, and not be able to perform its safety function when required. <\/p>\n\n\n\n<p>IEC 61508 and IEC 61511 use PFDavg as the system metric upon which the SIL is defined. <\/p>\n\n\n\n<p>Each SIL rating has an associated PFDavg which increases an order of magnitude for each increase in <a href=\"https:\/\/instrumentationtools.com\/importance-of-safety-integrity-level\/\" target=\"_blank\" rel=\"noreferrer noopener\">SIL rating<\/a>.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"1053\" height=\"573\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/Safety-Integrity-Level-Voting-Configurations.png\" alt=\"Safety Integrity Level Voting Configurations\" class=\"wp-image-52418\"\/><\/figure>\n\n\n\n<p><strong>Table 4 : SIL and PFDavg correlation for low demand mode<\/strong><\/p>\n\n\n\n<h2 class=\"wp-block-heading has-vivid-red-color has-text-color\" id=\"h-sil-certificate\">SIL Certificate<\/h2>\n\n\n\n<p>Now let&#8217;s take one example of a Pressure transmitter\u2019s SIL certificate and understand the above terms.<\/p>\n\n\n\n<p><strong>Yokogawa make Pressure Transmitter EJA series<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"537\" height=\"728\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/SIL-Certificate.png\" alt=\"SIL Certificate\" class=\"wp-image-52420\"\/><\/figure>\n\n\n\n<p>It is type B device<\/p>\n\n\n\n<p>SIL 2 when HFT 0 (1oo1)<\/p>\n\n\n\n<p>SIL 3 when HFT 1 (1oo2)<\/p>\n\n\n\n<p>SFF (from page 2 of certificate) = (0+55+348)\/(0+55+348+36)<\/p>\n\n\n\n<p>SFF = 91.79%<\/p>\n\n\n\n<p>Based on Table 3 above when SFF&gt;90% and HFT=0 (1oo1, 2oo2) then you can claim \u2018SIL2\u2019 as per the <a href=\"https:\/\/instrumentationtools.com\/yokogawa-dcs-and-sis\/\" target=\"_blank\" rel=\"noreferrer noopener\">architecture<\/a> constraint imposed.<\/p>\n\n\n\n<p>Even if 2oo2 (redundant) configuration, you can achieve \u2018SIL2\u2019 only. <\/p>\n\n\n\n<p>With this redundancy, it doesn\u2019t simply mean you can achieve a higher SIL level. It has to be understood with HFT levels.<\/p>\n\n\n\n<p>Based on Table 3 above when SFF&gt;90% and HFT=1 (1oo2) then you can claim \u2018SIL3\u2019 as per the architecture constraint imposed.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"536\" height=\"724\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/SIL-Verification.png\" alt=\"SIL Verification\" class=\"wp-image-52421\"\/><\/figure>\n\n\n\n<p>Based on the above certificate of <a href=\"https:\/\/instrumentationtools.com\/heat-exchanger-differential-pressure-transmitter\/\" target=\"_blank\" rel=\"noreferrer noopener\">Pressure transmitter<\/a>, we can summarize PFDavg and final SIL level can be claimed through various voting configuration for the sensor part as following<\/p>\n\n\n\n<p>MTTR = 8 Hrs (Should be part of SRS phase), <\/p>\n\n\n\n<p>Proof test interval = 1 Year (to know the dangerous failure that is not detected by diagnostic)<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-style-default\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" width=\"2046\" height=\"701\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2021\/01\/Basic-Terms-used-in-SIL-Verification.png\" alt=\"Basic Terms used in SIL Verification\" class=\"wp-image-52422\"\/><\/figure>\n\n\n\n<p>Lower the PFDavg value, Higher the SFF (&gt;90%) value, and higher the HFT level: we can achieve a better SIL level for the SIF device.<\/p>\n\n\n\n<p>A piece of equipment certified for use in SIL 2 applications doesn\u2019t ensure that the entire system\/loop will meet SIL 2. <\/p>\n\n\n\n<p>All SIF (Safety instrumented function) components (<a href=\"https:\/\/instrumentationtools.com\/sis-sensors\/\" target=\"_blank\" rel=\"noreferrer noopener\">sensor<\/a>, <a href=\"https:\/\/instrumentationtools.com\/sis-logic-solvers\/\" target=\"_blank\" rel=\"noreferrer noopener\">logic solver<\/a>, and <a href=\"https:\/\/instrumentationtools.com\/sis-final-control-elements\/\" target=\"_blank\" rel=\"noreferrer noopener\">final element<\/a>) must be analyzed according to the latest standard.<\/p>\n\n\n\n<p>Decreasing the Testing interval (increasing testing frequency) and implementing <a href=\"https:\/\/instrumentationtools.com\/partial-stroke-test\/\" target=\"_blank\" rel=\"noreferrer noopener\">partial stroke testing<\/a> will improve PFDavg<\/p>\n\n\n\n<p>SIL certificate and safety manuals should be made available for SIF components during the SIL verification process.<\/p>\n\n\n\n<p>Wherever possible conservative failure rate data should be used (industry databases such as OREDA, SINTEF\/Exida SERH), sometimes the SIL certificate data is very optimistic.<\/p>\n\n\n\n<p>In this article, I have not described what is Route 2H (prior in use), systematic capability, when fault tolerance needs to be increased (e.g. energize to trip functions), when fault tolerance needs to be decreased (on basis of prior use), low demand mode, high demand mode, etc<\/p>\n\n\n\n<p>Users are advised to get familiar with various definitions, competency requirements, and other guidelines stated in IEC 61508 \/ IEC 61511 \/ ISA 84 before starting SIL verification activities.<\/p>\n\n\n\n<p>Author: <a href=\"https:\/\/www.linkedin.com\/in\/jatin-katrodiya-34781711\/\" target=\"_blank\" rel=\"noreferrer noopener\">Jatin Katrodiya<\/a><\/p>\n\n\n\n<p><strong>Read Next:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><a href=\"https:\/\/instrumentationtools.com\/instrumentation-earthing\/\" target=\"_blank\" rel=\"noreferrer noopener\">Instrumentation Earthing<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/ups-selection\/\" target=\"_blank\" rel=\"noreferrer noopener\">UPS Selection Factors<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/how-to-calculate-transmitter-performance-and-calibration-frequency\/\" target=\"_blank\" rel=\"noreferrer noopener\">Calculate Transmitter Performance<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/wiring-diagrams-of-plc-and-dcs-systems\/\" target=\"_blank\" rel=\"noreferrer noopener\">Wiring Diagrams of PLC and DCS<\/a><\/li>\n\n\n\n<li><a href=\"https:\/\/instrumentationtools.com\/architecture-instrumentation-automation-system\/\" target=\"_blank\" rel=\"noreferrer noopener\">Instrumentation Architecture<\/a><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>This article elaborates basic definition and use of HFT, SFF, and PFDavg terms which are widely used during the SIL verification process.<\/p>\n","protected":false},"author":101017,"featured_media":52422,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_mo_disable_npp":"","footnotes":""},"categories":[1925,13],"tags":[108838,108837,108835,2444,108836],"class_list":{"0":"post-52413","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-instrumentation-design","8":"category-safety-instrumented-system","9":"tag-hardware-fault-tolerance","10":"tag-safe-failure-function","11":"tag-sil-certificate","12":"tag-sil-certified","13":"tag-sil-verification"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.4 (Yoast SEO v27.4) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Basic Terms used in SIL Verification - InstrumentationTools<\/title>\n<meta name=\"description\" content=\"This article elaborates basic definition and use of HFT, SFF, and PFDavg terms 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