{"id":15596,"date":"2015-01-09T03:01:44","date_gmt":"2015-01-09T03:01:44","guid":{"rendered":"https:\/\/inst-tools.rdkaijf1-liquidwebsites.com\/?p=15596"},"modified":"2019-04-24T15:44:46","modified_gmt":"2019-04-24T10:14:46","slug":"float-level-switch","status":"publish","type":"post","link":"https:\/\/instrumentationtools.com\/float-level-switch\/","title":{"rendered":"Float level switch Principle"},"content":{"rendered":"<p style=\"text-align: justify;\">Some <strong>level switches<\/strong> use a float to sense the level of a liquid surface, actuating an electrical switch by the motion of the float. The electrical schematic symbol for a level switch is actually based on this type of mechanism, with a round \u201cball\u201d float drawn as the actuating element:<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-15597 size-full\" title=\"Float level switch Principle\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2017\/07\/instrumentationtools.com_level-switch-symbols.png\" alt=\"Level Switch Symbols\" width=\"782\" height=\"282\" \/><\/p>\n<p style=\"text-align: justify;\">An example of this technology is a level switch manufactured by Magnetrol, with two such switches shown in the following photograph of a steam boiler. These switches sense water level in the steam drum of the boiler:<\/p>\n<h2>Float level switch<\/h2>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-15598 size-full\" title=\"Boiler Level Switch\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2017\/07\/instrumentationtools.com_boiler-level-switch.png\" alt=\"Boiler Level Switch\" width=\"1095\" height=\"737\" \/><\/p>\n<p style=\"text-align: justify;\">The Magnetrol float switch mechanism uses a mercury tilt bulb, tilted by a magnet\u2019s attraction to a steel rod lifted into position by a float.<\/p>\n<p style=\"text-align: justify;\">The float directly senses liquid level, positioning the steel rod either closer to or farther away from the magnet. If the rod comes close enough to the magnet, the mercury bottle tilts to change the switch\u2019s electrical status:<\/p>\n<p style=\"text-align: justify;\"><img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-15599 size-full\" title=\"Magnetrol float switch working\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2017\/07\/instrumentationtools.com_magnetrol-float-switch-principle.png\" alt=\"Magnetrol float switch working\" width=\"1015\" height=\"426\" \/><\/p>\n<p style=\"text-align: justify;\">A feature of this design is complete isolation between the electrical components and the \u201cwet\u201d components sensing the liquid level.<\/p>\n<p style=\"text-align: justify;\">The steel rod moves inside a non-magnetic metal tube, with the tube sealing process fluid pressure from escape while still allowing the magnetic tilt switch to sense float position.<\/p>\n<p style=\"text-align: justify;\">Simpler <a href=\"https:\/\/instrumentationforum.com\/t\/advantages-of-displacer-type-level-switch-to-float-type-switch\/2720\" target=\"_blank\" rel=\"noopener\">float switch<\/a> designs also exist for direct installation in open (vented) process vessels, resembling the float valve assembly on a water-flush toilet.<\/p>\n<p style=\"text-align: justify;\">Any \u201climit\u201d style switching element will work here, including inductive proximity switches, to sense the float\u2019s position in an environment where no isolation need exist between the switch and the process fluid(s):<img loading=\"lazy\" loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-15600 size-full\" title=\"Float Switch Operation\" src=\"https:\/\/instrumentationtools.com\/wp-content\/uploads\/2017\/07\/instrumentationtools.com_float-switch-principle.png\" alt=\"Float Switch Operation\" width=\"1004\" height=\"297\" \/><\/p>\n<h4>Articles You May Like :<\/h4>\n<p><a class=\"yoast-link-suggestion__value\" href=\"https:\/\/instrumentationtools.com\/limit-switch\/\" target=\"_blank\" rel=\"noopener\">What is a Limit Switch ?<\/a><\/p>\n<p><a class=\"yoast-link-suggestion__value\" href=\"https:\/\/instrumentationtools.com\/switch-types\/\" target=\"_blank\" rel=\"noopener\">Switch Types<\/a><\/p>\n<p><a class=\"yoast-link-suggestion__value\" href=\"https:\/\/instrumentationtools.com\/interface-level-measurement-selection-guide\/\" target=\"_blank\" rel=\"noopener\">Interface Level Guide<\/a><\/p>\n<p><a class=\"yoast-link-suggestion__value\" href=\"https:\/\/instrumentationtools.com\/cable-float-level-switch-working-principle\/\" target=\"_blank\" rel=\"noopener\">Cable Float Level Switch<\/a><\/p>\n<p><a class=\"yoast-link-suggestion__value\" href=\"https:\/\/instrumentationtools.com\/level-transmitter-errors\/\" target=\"_blank\" rel=\"noopener\">DP Level Transmitter Errors<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Some level switches use a float to sense the level of a liquid surface, actuating an electrical switch by the motion of the float. The electrical schematic symbol for a level switch is actually based on this type of mechanism, with a round \u201cball\u201d float drawn as the actuating element: An example of this technology [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":15598,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_mo_disable_npp":"","footnotes":""},"categories":[22,708],"tags":[40997,1457,1461,1459,1460,41000,41003,40999,41002,41001,1338,2165,2021,40996,2166,2020,40998],"class_list":{"0":"post-15596","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-level-measurement","8":"category-switches","9":"tag-boiler-level-switch","10":"tag-float-level-switch","11":"tag-float-level-switch-principle","12":"tag-float-level-switch-theory","13":"tag-float-level-switch-working","14":"tag-float-switch","15":"tag-float-switch-operation","16":"tag-float-switch-principle","17":"tag-float-switch-theory","18":"tag-float-switch-working","19":"tag-level-switch","20":"tag-level-switch-operation","21":"tag-level-switch-principle","22":"tag-level-switch-symbols","23":"tag-level-switch-theory","24":"tag-level-switch-working","25":"tag-magnetrol-float-switch-principle"},"yoast_head":"<!-- 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