What is iMonitor?
iMonitor is a Manufacturing Execution System (MES) designed to address the challenges of disconnected shop floor operations. It provides a unified platform that guides operators through production steps with in-process quality checks and automatic traceability. The system replaces manual paperwork and disparate systems with tablet-first execution, enforcing specifications at every step to prevent errors before they become costly scrap or rework.
By connecting to existing legacy equipment like PLCs and SCADA systems, iMonitor creates a single source of truth for operational data without requiring expensive hardware replacements. The platform features a no-code workflow engine that allows process engineers to modify standard operating procedures in minutes, enabling rapid adaptation to changing production needs while maintaining audit-ready compliance across all manufacturing sites.
Features
- No-Code Workflow Engine: Process engineers can modify SOPs and deploy changes across the floor in minutes without IT involvement
- In-Process Quality Enforcement: Specifications are validated at each production step to catch deviations before they cause scrap
- Automatic Traceability: Genealogy trees are built in the background during production for instant recall capability
- Hardware Agnostic Connectivity: Connects to legacy PLCs, SCADA systems, and digital scales without requiring replacement
- Unified Operational Truth: Provides a single source of truth for OEE, Yield, and Cost data across all manufacturing sites
Use Cases
- Reducing scrap and rework through in-process quality validation
- Automating compliance documentation for regulatory audits
- Standardizing execution across multiple manufacturing shifts and lines
- Extending the life of legacy equipment through IoT connectivity
- Accelerating new product introduction with faster process changes
