Why Choose Custom Foam Parts?
- Made in the USA – Proudly manufactured with quality, consistency, and care.
- Precision CNC Cutting – Engineered to exact dimensions for a flawless fit.
- Rapid Quotes & Bulk Discounts – Transparent pricing and scalable orders.
- Free Design Support – Our experts guide you through foam selection and layout.
- Durable & Customizable Materials – Choose from polyurethane, polyethylene, cross-linked foam, and more.
- No Minimum Order Quantity – Start small, scale big.
What Are Custom Foam Inserts?
Custom foam inserts are precision-cut foam layers designed to cradle and protect specific objects inside a case, box, drawer, or package. These inserts are made to order and tailored for the exact dimensions of your products — providing protection against shock, vibration, and impact during transport or storage.
Custom foam inserts not only improve product safety, but they also enhance visual presentation, brand perception, and user experience. Whether you’re shipping sensitive instruments, presenting a sales kit, or storing power tools, foam inserts ensure everything stays exactly where it belongs.
Industries We Serve
We proudly serve a broad range of industries where quality packaging and product protection are essential. Each sector we support requires a unique blend of durability, aesthetics, and precision engineering — which we consistently deliver.
Electronics & Aerospace
Protect mission-critical instruments, delicate electronic components, and high-value aerospace tools from electrostatic discharge, shocks, and mechanical wear with our ESD-safe foam options for Electronics & Aerospace.
Automotive & Motorsports
Secure parts, assemblies, and high-performance equipment with rugged foam designed to absorb vibration and reduce transit damage in the most demanding environments.
Food & Beverage
Present gourmet products, beverages, and culinary tools in custom foam inserts designed for food-grade safety and brand elegance including wine bottle inserts for eCommerce or retail.
Consumer Products
Add a professional touch to your packaging with foam inserts that are as functional as they are stylish perfect for unboxing experiences and shelf appeal.
Tech & Electronics
Shield sensitive devices like laptops, tablets, and custom tech gear with high-precision foam inserts designed to prevent static buildup and impact during shipping.
Industrial & Hand Tools
Organize and protect valuable tools with dense foam inserts that ensure every item is secured, visible, and easy to access — perfect for tool drawers, Pelican cases, and storage systems.
Sales & Marketing Kits
Make your product pitch stand out with foam inserts that support high-end sample kits and presentations — built for aesthetics, practicality, and portability.
Wine Inserts
Secure bottles in transit or display them stylishly with custom-cut wine foam inserts that align with your branding and safeguard contents during shipment.
Consumer Electronics
From gaming devices to home automation systems, our foam protects delicate tech with sleek, brand-aligned presentation in retail or shipping cases.
Our Process: From Concept to Completion
We’ve streamlined the foam customization process so that ordering is easy, fast, and hassle-free.
Submit Your Requirements
Upload your drawings, product photos, or measurements. Don’t have them? No problem — we’ll guide you through it.
Get a Fast Quote
We provide a clear and detailed estimate, including pricing options for different foam types, finishes, and quantities.
Prototype & Approve
You’ll receive a digital proof or sample (upon request) to ensure everything fits your expectations before production.
Manufacture & Deliver
We use high-precision cutting tools and expert craftsmanship to deliver inserts that are both functional and visually flawless.
Customization Options
Every product is different — and so are our inserts. We offer full flexibility when it comes to:
- Size & Depth – Designed to fit snugly in your container of choice.
- Color Options – Match your brand with standard or custom colors.
- Foam Types – Choose from ESD-safe, anti-static, high-density, soft-touch, waterproof, and more.
- Logo Branding – Add your logo for custom promotional kits or retail packaging.
- Precision Cutouts – Laser, waterjet, and die-cut methods available.
Testimonial
“Custom Foam Parts helped us revamp our product packaging for a major tech conference. Their design team was amazing, and our samples looked so professional — we landed a new client on the spot!”
— James M., Tech Marketing Manager
“We ordered foam inserts for over 10,000 tool kits last year. Not only was the turnaround time fast, but every piece was consistent and perfectly cut. Highly recommend!”
— Sarah R., Procurement Officer, Automotive Industry
“We ship fragile lab instruments globally and needed foam that could handle long hauls. Custom Foam Parts delivered exactly what we needed — no more breakage reports.”
— Dr. Alex K., Aerospace Manufacturing
Don’t Just Package Protect, Impress, and Win Business
There’s a reason why Custom Foam Parts is trusted by Fortune 500s and small businesses alike — we’re passionate about foam, and even more passionate about protecting what matters most to you.
Whether you’re launching a new product, organizing tools, preparing trade show samples, or simply upgrading your packaging game, we’re your reliable partner from concept to completion.
Ready to get started?
Click the button below to request a free quote — we respond within 24 hours!
Request a Quote Now
Let’s Build Something Remarkable Together
With years of industry experience, state-of-the-art machinery, and a commitment to quality, we deliver not just Custom Foam Inserts — we deliver value. When you choose Custom Foam Parts, you’re choosing:
- American craftsmanship
- Engineering precision
- Packaging that sells and protects
- Unmatched flexibility
Take the first step toward better product protection and unforgettable presentation — your foam inserts start here.
Key Features
- ➚Precision Engineering: Advanced cutting techniques guarantee exact dimensions and a flawless fit for each product.
- ➚Eco-Conscious Materials: Sustainable foam choices offer effective protection with reduced environmental impact.
- ➚Lightweight & Durable: Our foam is light yet sturdy, providing superior protection without added bulk.
- ➚Shock Absorption: High-quality foam absorbs impact to keep products safe during transit.
- ➚Customizable Designs: Foam inserts can be tailored to fit any product shape and size.
- ➚Moisture Resistance: Protects products from moisture, ensuring they stay dry and secure.
Some of Our Custom-Manufactured Foam Inserts for Packaging
From electronics to retail products, our custom foam inserts are designed to meet the unique packaging needs of various industries, ensuring maximum protection and a perfect fit
Request a Quote
Ready to enhance your packaging with our custom foam parts? Contact us today for a free quote. Our expert team is here to help you find the perfect solution tailored to your needs.
Frequently Asked Questions
How long does it take to get my order?
Typical turnaround is 7–10 business days, but expedited options are available based on project scope.
Can you design foam for my existing case or box?
Absolutely. Just share the dimensions or a sample box, and we’ll create an insert to fit it perfectly.
What types of foam do you offer?
We offer polyurethane, polyethylene, ESD-safe, cross-linked, and anti-static foam, available in different densities and colors.
Do you ship outside the U.S.?
Yes! We support international shipping for many of our products. Contact us for specific freight options.