Types of Materials

Carbeon

Carbeon combines the properties of carbon fiber and silicon carbide which results in a damage tolerant and high performance C/C-SiC composite. Carbeon can be highly tailored based on project specific requirements by optimising manufacturing and design parameters.

Currently, 3 Carbeon variations are offered: Carbeon-UHT, Carbeon-HPS and Carbeon-LWR. 

Material Advantages:

  • High temperature stable in non-oxidising environment
  • Damage tolerant and enhanced fatigue life
  • Ablation resistant
  • 4x lighter than Superalloys

Process Advantages:

  • 3x-5x faster than competitors
  • Scalable for size and quantity
  • No fiber coating & No exotic raw materials
  • Cost-efficient at scale

Carbeon-UHT

Ultra-High Temperature Stable

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Carbeon-HPS

High Precision
Structures

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Carbeon-LWR

Long-term
Wear Resistant

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Carbeon-UHT

Ultra-High Temperature Stable

Carbeon-UHT focuses on thermally stable components. Along with ultra-high temperature resistance,Carbeon-UHT also offers tailored thermal conductivity based on the system requirements. Carbeon-UHT components enhance the system by pushing the thermal boundaries and achieving the optimum efficiency. Carbeon is 3 times lighter than superalloys and can withstand temperatures higher than superalloys (non-oxidising environment). Thus, making it an attractive prospect in ultra-high temperature domain.

Material properties

Property Density Operating Temperature Young’s Modulus Thermal Conductivity Open Porosity
Units g/cm3 oC GPa W/mK %
Value 1.9-2.1 -40 to > 2000(2) 60-250 15-150 1-2
(2) non-oxidising environment
NOTE: This technical data sheet reflects the general characteristics of the material which can be tailored to specific needs. Actual properties and combinations may vary according to the environment where the products are to be used.

Material properties

PropertyUnitsValue
Densityg/cm31.9-2.1
Operating TemperatureoC-40 to > 2000(2)
Young’s ModulusGPa60-250
Thermal ConductivityW/mK15-150
Open Porosity%1-2
(3) 100 °C to 1400 °C (in plane)
NOTE: This technical data sheet reflects the general characteristics of the material which can be tailored to specific needs. Actual properties and combinations may vary according to the environment where the products are to be used.

Advantages

  • Maximum temperature:
    • Oxidising environment is 450⁰C 
    • Non-oxidising environment is >2000⁰C 
  • The thermal conductivity can be tailored (15-150 W/mK) based on component requirements
  • Lightweight structures due to a density of 1.9 g/cm3 allows ease of handling, transfer of hot components and reduces overall weight of the system

Carbeon-HPS

High Precision Structures

Carbeon-HPS is specifically tailored for high precision systems where co-efficient of thermal expansion of a component can highly influence the output of a system. Carbeon-HPS combines fiber architecture and design expertise to obtain near zero co-efficient of thermal expansion along with significant weight reduction.

Material properties

Property Density CTE (in plane) Young’s Modulus Thermal Conductivity Open Porosity Outgassing (TML)
Units g/cm3 (10-6) K-1 GPa W/mK % %
Value 1.9-2.1 0 to 1(1) 60-250 15-150 1-2 0.01
(1) -40 °C to +100 °C (in plane)
NOTE: This technical data sheet reflects the general characteristics of the material which can be tailored to specific needs. Actual properties and combinations may vary according to the environment where the products are to be used.

Material properties

PropertyUnitsValue
Densityg/cm31.9-2.1
CTE (in plane)(10-6) K-10 to 1(1)
Young’s ModulusGPa60-250
Thermal ConductivityW/mK15-150
Open Porosity%1-2
Outgassing (TML)%0.01
(1) -40 °C to +100 °C (in plane)
NOTE: This technical data sheet reflects the general characteristics of the material which can be tailored to specific needs. Actual properties and combinations may vary according to the environment where the products are to be used.

Advantages

  • Near zero coefficient of thermal expansion for highly accurate mechanism
  • Lightweight structures due to low material density (1.9 g/cm3 ) and thin walled geometries (t ≥ 0.15mm) for fast moving components
  • Environmentally stable. No swelling or detectable outgassing in vacuum allows the use of our composite near optics

Carbeon-LWR

Long-term Wear Resistant

Carbeon-LWR transforms its ultra-high temperature resistance capability into long-term wear and abrasion resistant components. An extremely low specific wear paired with tailored co-efficient of friction for braking and sliding elements enhances the tribology competence of a system. The added benefit of low density provides ease of control for fast moving or accelerated components.

Material properties

Property Density CTE (in plane) Young’s Modulus Thermal Conductivity Open Porosity
Units g/cm3 (10-6) K-1 GPa W/mK %
Value 1.9-2.1 -1 to 1(3) 60-250 15-150 1-2
(3) room temperature to 1000 °C (in plane)
NOTE: This technical data sheet reflects the general characteristics of the material which can be tailored to specific needs. Actual properties and combinations may vary according to the environment where the products are to be used.

Material properties

PropertyUnitsValue
Densityg/cm31.9-2.1
CTE (in plane)(10-6) K-1-1 to 1(3)
Young’s ModulusGPa60-250
Thermal ConductivityW/mK15-150
Open Porosity%1-2
(3) room temperature to 1000 °C (in plane)
NOTE: This technical data sheet reflects the general characteristics of the material which can be tailored to specific needs. Actual properties and combinations may vary according to the environment where the products are to be used.

Advantages

  • Low specific wear rate ensures long life cycle of the component
  • The coefficient of friction (COF) can be tailored for friction or sliding structures
  • Lightweight structures due to low density of 1.9 g/cm3 (< Aluminium) leads to low energy consumption for fast moving and accelerated components

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